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Friction Temperature Rise Characteristics between Idler and Conveyor Belt under Locked Rotating Conditions
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Kun HU1, 2, Qiao LÜ2, Hao JIANG2
Science Technology and Engineering | 2025, 25(9) : 3637 - 3645
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Science Technology and Engineering | 2025, 25(9): 3637-3645
Papers·Mining and Metallurgical Engineering
Friction Temperature Rise Characteristics between Idler and Conveyor Belt under Locked Rotating Conditions
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Kun HU1, 2, Qiao LÜ2, Hao JIANG2
Affiliations
  • 1 State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Huainan 232001, China
  • 2 School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan 232001, China
Published: 2025-03-28 doi: 10.12404/j.issn.1671-1815.2404257
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The issues of idler blocking during belt conveyor operation were addressed, which leads to excessive friction and abnormal temperature rise between idlers and conveyor belts. A friction surface temperature rise model for faulty idlers and conveyor belts was established based on microscopic friction theory, considering the phenomenon of hysteresis-induced heat generation and utilizing the virtual work approach. The finite element method was employed to conduct a thermo-mechanical coupling simulation on the friction model to analyze the effects of belt speed and load on temperature rise. An experimental platform was constructed to investigate the heat generation from friction between faulty idlers and conveyor belts, where an infrared thermal imager was utilized to monitor the temperature rise under varying parameters. The results indicate that the friction-induced heat generation between faulty idlers and conveyor belts positively correlates with both belt speed and load. An increase in either factor results in heightened heat generation, with the heat being primarily concentrated on the surface of the faulty idlers. The maximum deviation between experimental values and theoretical calculations is 8.7%, confirming the reliability of the theoretical model. Corresponding measures are proposed based on these findings.

faulty idler  /  conveyor belt  /  friction generates heat  /  lagging heat generation  /  temperature field
Kun HU, Qiao LÜ, Hao JIANG. Friction Temperature Rise Characteristics between Idler and Conveyor Belt under Locked Rotating Conditions[J]. Science Technology and Engineering, 2025 , 25 (9) : 3637 -3645 . DOI: 10.12404/j.issn.1671-1815.2404257
Year 2025 volume 25 Issue 9
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Article Info
doi: 10.12404/j.issn.1671-1815.2404257
  • Receive Date:2024-06-07
  • Online Date:2025-07-09
  • Published:2025-03-28
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History
  • Received:2024-06-07
  • Revised:2024-12-31
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Affiliations
    1 State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Huainan 232001, China
    2 School of Mechanical and Electrical Engineering, Anhui University of Science and Technology, Huainan 232001, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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