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Hydraulic Pressure Control of Active Braking for Integrated Brake-by-wire System
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Ning SUN1, Yu ZHANG1, Qi-xiang ZHANG2, Jin-xiang WANG2, Duan-yang TIAN3, Rong-lin ZHANG4
Science Technology and Engineering | 2025, 25(13) : 5643 - 5654
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Science Technology and Engineering | 2025, 25(13): 5643-5654
Papers·Traffics and Transportations
Hydraulic Pressure Control of Active Braking for Integrated Brake-by-wire System
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Ning SUN1, Yu ZHANG1, Qi-xiang ZHANG2, Jin-xiang WANG2, Duan-yang TIAN3, Rong-lin ZHANG4
Affiliations
  • 1 School of Automotive and Traffic Engineering, Nanjing Forestry University, Nanjing 210037, China
  • 2 School of Mechanical Engineering, Southeast University, Nanjing 211189, China
  • 3 College of Automotive Engineering, Jilin University, Changchun 130022, China
  • 4 Intelligent Vehicle Control System Research Institute, Zhejiang Asia-Pacific Mechanical and Electronic Co. , Ltd. , Hangzhou 311200, China
Published: 2025-05-08 doi: 10.12404/j.issn.1671-1815.2404544
Outline
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The complex nonlinear characteristics and dynamic friction properties of the integrated brake-by-wire system were recognized as challenges for precise hydraulic pressure control. To address these issues, a precise hydraulic force control strategy was proposed for the integrated brake-by-wire system. Firstly, the structure and control framework of the integrated brake-by-wire system were analyzed, and equivalent simplified models were established for each component to facilitate controller design. Secondly, a three-layer cascade pressure control method was introduced for active braking in the integrated brake-by-wire system. Specifically, the pressure control layer was designed based on the active disturbance rejection control method, which mitigates the effects of hysteresis nonlinearity in the hydraulic system. The position control layer employs a robust sliding mode variable structure control method and addresses the dynamic and static friction issues in the transmission mechanism. The current control layer was designed using the linear matrix inequality method to enhance the braking motor's dynamic following performance. Joint simulation tests using AMESim-Simulink demonstrate that the integrated brake-by-wire system achieves good pressure control performance across various operating conditions, maintaining the steady-state pressure tracking error within 0.1 MPa, compared to the traditional proportion-integration(PI) control method, the mean transient pressure tracking error is reduced by 0.14 MPa using the proposed method, the mean steady-state pressure tracking error decreases by 0.8 MPa, and the response lag time is lowered by 0.04 s, which verifies the effectiveness of the control strategy proposed.

integrated brake-by-wire system  /  active braking  /  hydraulic pressure control  /  three layer closed-loop cascade controller
Ning SUN, Yu ZHANG, Qi-xiang ZHANG, Jin-xiang WANG, Duan-yang TIAN, Rong-lin ZHANG. Hydraulic Pressure Control of Active Braking for Integrated Brake-by-wire System[J]. Science Technology and Engineering, 2025 , 25 (13) : 5643 -5654 . DOI: 10.12404/j.issn.1671-1815.2404544
Year 2025 volume 25 Issue 13
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Article Info
doi: 10.12404/j.issn.1671-1815.2404544
  • Receive Date:2024-06-18
  • Online Date:2025-07-09
  • Published:2025-05-08
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History
  • Received:2024-06-18
  • Revised:2025-01-22
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Affiliations
    1 School of Automotive and Traffic Engineering, Nanjing Forestry University, Nanjing 210037, China
    2 School of Mechanical Engineering, Southeast University, Nanjing 211189, China
    3 College of Automotive Engineering, Jilin University, Changchun 130022, China
    4 Intelligent Vehicle Control System Research Institute, Zhejiang Asia-Pacific Mechanical and Electronic Co. , Ltd. , Hangzhou 311200, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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种数
Number of
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Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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