Latest ArticlesBased on the low temperature tensile test data of the rubber, Ansys software was used to fit the Mooney-Rivlin hyperelastic constitutive model of rubber material parameters, and the thermo-solid coupling simulation was carried out on the U-shaped rubber outer windshield according to three real working conditions, and the influence of different working conditions on the U-shaped rubber deformation was studied. The low temperature test was carried out on U-shaped rubber outer windshield and three rubber samples with different batten thicknesses,the influence of temperature and batten thickness on its deformation was studied. The results show that the U-shaped rubber deformation is mainly caused by the temperature change,the U-shaped rubber height decreases obviously, and the shape variable of the side wall thickness and the rubber length is small. In addition, the batten thickness has a greater influence on the rubber shape variable at the bolt hole. Compared with the batten of 5 mm and 6 mm thickness, the 4 mm batten produces a larger deformation under the bolt preload action, resulting in a larger deformation at the bolt hole, and then increasing the batten thickness can effectively reduce the hole removal risk. Comparing the finite element simulation data with the low temperature test results, it is found that the two results are basically consistent,which indicates the finite element analysis feasibility and the low temperature test reliability. The research results provide some guidance basis for the U-shaped rubber outer windshield under low temperature application reliability.
The torsional vibration of reciprocating compressor crankshaft system can cause major problems such as burnt bearings and shaft fracture. In order to understand the torsional vibration response of the compressor rotor system, a torsional vibration mechanics solution method for the flexible rotor system of the compressor considering the bushing-pin collision clearance and the oil film clearance of the crankshaft-bearing was proposed, which provided a new idea and method to avoid the natural frequency of the crankshaft system. Based on the multi-body dynamics and Hertz contact theory,the torsional dynamic response of the crankshaft system with collision clearance was solved. The results show that the torsional vibration amplitude of the 4th column crank pin is the largest, the torsional angular displacement amplitude is 0.051°, and the dynamic angular velocity peak value is 156.026 rad/s. Based on this, the crankshaft-bearing oil film clearance was considered, the oil film pressure of sliding bearings was calculated by the finite difference method and the over-relaxation iterative method, and the dynamic characteristic coefficients of bearings were solved according to pressure perturbation method. The effects of the bushing-pin collision clearance and the crankshaft-bearing oil film clearance on the dynamic response of the crankshaft system were comprehensively considered in the modal analysis of the crankshaft system under preload. The resonance of the crankshaft with and without oil film clearances was compared. The results show that the natural frequencies of the 3rd and 8th orders of the crankshaft system decreases by 44.64% and 21.23%, and when considering the reduction of the resonant speed point of the crankshaft with comprehensive clearance in the same speed range, the 2nd order critical speed is reduced by 38.55%, and the probability of resonance increases.
The planetary gear system is widely used in aircraft transmission equipment because of its small size, light weight and large load capacity,but the problem of bias load caused by various errors cannot be avoided, and a serious bias load condition will lead to under utilization of the advantages of the planetary system cannot be fully exploited. The influence mechanism of the flexible change of the inner gear ring on the bias load behavior of the system was investigated by taking a certain type of aeronautical planetary gear system as the research object. The deflection,stress and strain of the inner gear ring were measured by experiments with different number of planets and different rim thicknesses, and the mechanism of bias load was analyzed and the degree of influence of the number of planets and rim thickness on the bias load behavior of the system was evaluated. The advanced simulation calculation and analysis of a large aeronautical planetary system was completed by using a hierarchical finite element model to quantify the influence mechanism of the variation of inner gear ring flexibility on the load distribution and gear ring deflection of the system. The accuracy of the simulation results was evaluated by fitting the experimental and simulation results to the same parameter range for comparison. The research results provide targeted structural optimization guidance for the development and design of internal gear rings of large aeronautical planetary gear systems, which can greatly reduce the cost of this type of large aeronautical equipment in the design and iteration process.
In order to avoid large vibration response and transcritical motion instability of ultra-high speed centrifugal impeller rotor system caused by unbalanced excitation, the unbalanced excitation response of ultra-high speed centrifugal impeller rotor system was analyzed by using Ansys rotor dynamics response analysis module and comprehensively considering the stiffness and damping of sliding bearing, the dynamic response of ultra-high speed centrifugal impeller rotor system under different unbalanced excitation was obtained. At the same time, DEWESoft vibration test system was used to track and record the rotating frequency vibration value of ultra-high speed centrifugal impeller rotor system, and compared with the unbalanced response analysis results, it was concluded that the dynamic balance accuracy level of the ultra-high speed centrifugal impeller rotor system should be better than G1 level. The unbalanced excitation response analysis and control method has been well verified by tests, which has important engineering application significance.
The misalignment of the dual-rotor system for the aero-engine will lead to abnormal increase of the vibration which results in the rotor-stator rubbing and affects the safty and stability of the rotor operation. The dual-rotor system was taken as the research object. Considering the combination misalignment-rubbing fault, the dynamic model of the rotor system is established based on the lumped mass method. The differential equation of the system motion was established according to the Lagrange equation, and the Range-Kutta method was used to solve it. The influence mechanism of the key parameters such as the speed, the misalignment angle and the coupling misalignment on the nonlinear dynamic characteristics of the system was studied. The results show that the system presents complex dynamic characteristics such as periodic, multi-periodic, quasi-periodic and chaotic motion with the increase of the rotor’s speed. When the speed is in the range of 1 500-2 200 rad/s, the system switches between periodic 2 motion and chaotic state through multiple paroxysmal bifurcations and paroxysmal inverted bifurcations. There are nonlinear phenomena such as jump in the bifurcation diagram of the vibration response with the change of the parallel misalignment of the coupling. As the misalignment angle of the bearing increases, the chaotic interval of the high speed decreases, and the stable periodic motion interval increases.
In order to clarify the influence of different working conditions on the wear of tapered roller bearings, the wear state of tapered roller bearings was carried out. A quasi-statics model of tapered roller bearings including roller balance equation and inner ring balance equation was established, and a wear depth calculation model suitable for wear analysis of tapered roller bearings was derived based on Archard wear theory. The wear distribution characteristics of bearing inner and outer raceways and roller elements under light load, medium load and heavy load conditions were comparative analyzed. The results show that the wear depths of the tapered roller and the inner/outer raceways on the contact line show bimodal distribution characteristics, and the wear distribution of the outer raceway is closely related to the positions of the rolling elements. For light load condition, the peak wear depth of bearing raceways and roller elements increases by 20% as bearing speed increases 25%, and for heavy load condition, the peak wear depth of bearing raceways and roller elements increases more than 17% as bearing load increases 16%. The comparison of bearing wear peaks under the three working conditions shows that the product of the equivalent load and the speed of the bearing is not the determining factor controlling bearing wear,and the load change has a significant impact on the bearing wear.