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  • Tingyou YU, Dan JIN, Hongfeng YIN, Yun TANG, Xiaohu REN, Hudie YUAN, Kewei SUN
    Journal of the Chinese Ceramic Society. 2024, 52(6): 2131-2147.

    With the rapid development of electronic information technology and the 5G, wireless electronic communication technologies and related products based on electromagnetic wave emission, transmission, and processing become popular. However, the consequent electromagnetic radiation and interference are serious, affecting human-being health and environment. Also, , the survival and penetration capabilities of weapon systems require minimizing radar cross-sections to achieve electromagnetic stealth with the continuous advancement of modern warfare radar detection technologies. The adoption of electromagnetic wave-absorbing materials currently represents the most effective and feasible approach to mitigate electromagnetic pollution and realize electromagnetic invisibility goals. For the dual needs of civil and defense applications, the development and production of high-performance electromagnetic wave absorbents becomes a hot research topic. Moreover, high-performance absorbing materials meet the basic requirements for traditional absorbents of "light weight, strong absorption, thin thickness, and wide band", and possess properties like high-temperature resistance, corrosion resistance, etc., to adapt to different complex environments.

    SiC fibers have attracted extensive attention due to their superior properties of low density, high strength, high modulus, high-temperature resistance, oxidation resistance, and corrosion resistance. SiC fibers have a tremendous application value in various extreme environments, including nuclear reactors, aeroengines, aircraft nozzles, etc.. Moreover, as a wide bandgap semiconductor material, SiC fibers also possess the advantage of tunable electrical resistivity, providing possibilities for their functional application in electromagnetic wave absorption. However, the electromagnetic absorption performance of conventional SiC fibers is far from ideal due to the presence of some issues such as single loss mechanism and impedance mismatch. It is thus necessary to improve the electromagnetic wave absorption capabilities of SiC fibers. To enhance the absorption performance of SiC fibers, efforts could be made in the following two aspects, i.e., tuning the electrical resistivity of SiC fibers to augment dielectric loss and optimize impedance matching, and introducing new loss mechanisms to increase electromagnetic wave attenuation paths. This review represented four approaches and underlying mechanisms to improve the electromagnetic wave absorption performance of SiC fibers, namely, elemental doping, surface coating design, structural design, and microstructure manipulation through thermal treatment. Furthermore, from the perspective of fibers, interface, matrix, and their structures, the related research progress on the electromagnetic wave absorption capabilities of SiC fiber-reinforced ceramic matrix and polymer matrix composites was summarized. The electromagnetic wave absorption properties could be effectively enhanced via the rational design of the SiC fibers and composites in multiple length scales.

    Summary and prospects

    The mechanisms underlying the four approaches to improve the electromagnetic wave absorption performance of SiC fibers are not entirely the same. Element doping can form conductive phases, magnetic loss phases, and heterogeneous interfaces inside SiC fibers to increase their electromagnetic losses, thus improving the electromagnetic wave absorption performance. Surface coating design can increase electromagnetic wave loss mechanisms, while optimizing impedance matching to attenuate electromagnetic waves. Structural design enables more electromagnetic waves to enter the interior of SiC fibers and utilizes structural features to increase electromagnetic wave transmission distance and multiple reflections, effectively attenuating electromagnetic waves and improving absorption performance. Thermal treatment can regulate the composition and crystallite size (microstructure) of SiC fibers, causing changes in fiber electrical resistivity and electromagnetic parameters, thereby improving electromagnetic wave absorption. For SiC fiber-reinforced composites, the multidimensional design of SiC fibers, interface, matrix, and their structures can enhance absorption performance. However, despite many achievements in the research of electromagnetic wave absorption properties of SiC fibers and their composites, studies on the synergistic improvement of structure absorption and other functional properties of SiC fiber-reinforced composites are still scarce. It is thus necessary for the functional application of SiC fibers in complex environments to strengthen the synergistic design of SiC fiber structural units in different scales and the research on structure-property evolution of SiC fiber reinforced electromagnetic wave absorbing composites under service conditions.

  • Jiajun HAN, Min WEN, Qilin ZHENG, Weiwei YUAN, Kang CHEN, Junjie LIAO, Hurong YAO
    Journal of the Chinese Ceramic Society. 2024, 52(6): 2016-2023.
    Introduction

    Na-ion batteries (NIBs) have a great potential as next-generation large-scale energy storage devices. Among various cathode materials for NIBs, P2-type layered transition metal oxides have attracted much attention because of their excellent kinetics and easy processability. In P2-type layered oxides, Na ion occupies two different sites, i.e., Nae and Naf. The triangular prism polyhedron of Naf site shares faces with two TmO6 octahedrons, while Nae shares edges with six TmO6. The migration behavior of Na ions at different positions is diverse due to the distinction of distance and electrostatic force between Na+-Tmn+. The migration of Na ions at Nae site has a lower migration energy barrier, compared to that of Naf position. Namely, more Na ions at Nae site and increasing the occupation ratio of Nae/Naf can effectively improve the electrochemical performance of P2 layered oxides. Previous research indicates that the ratio of Na ions at different sites can be modulated by introducing inactive ions to transition metal layers. However, the introduction inevitably results in the capacity sacrifice. The ration of Nae/Naf is mainly affected by two aspects, i.e., the interaction between Tmn+ and Na+, and the interaction between Na+ and Na+. In the case with the same transition metal component, the design of Na content is expected to achieve the regulation of Nae/Naf ratio, mainly from the following three reasons: 1) Na content affects the valence state of transition metals, and thus modulates the interaction between Tmn+ and Na+; 2) Na content changes the Na interlayer distance, and then affects the distance between Na+ and Tmn+ and the corresponding interaction between Na+ and Tmn+; and 3) Na content regulates the distance between Na+ and Na+. In this paper, we proposed a novel strategy to optimize the Nae/Naf occupancy ratio with the same transition metal composition via adjusting Na content in the material. This strategy could open up new opportunities to design high-performance cathode materials for NIBs.

    Methods

    NaxNi0.1Mn0.9O2 (x = 0.45, 0.55, and 0.65, denoted as Na45, Na55, Na65) were prepared by a simple high-temperature solid-phase method. The precursors were Na2CO3, NiO and Mn2O3 and weighed according to a required stoichiometry ratio with a 5% excess of Na2CO3. After grinding, they were heatd in an alumina crucible in a muffle furnace at an elevated rate of 5 ℃/min up to 950 ℃. After heated at 950 ℃ for 15 h, the powdered materials were obtained by natural cooling and finally transferred to an argon-filled glove box. The working electrodes were prepared via spreading the slurry of active materials, acetylene black and polyvinylidene difluoride with a mass percent of 75∶15∶10 on Al foil. After drying in vacuum at 80 ℃ for 12 h, the electrodes were transferred to an argon-filled glove box and assembled into CR2032-type button cells. The counter electrode was metal sodium, the separator was a glass fiber, and the electrolyte was 1 M NaClO4 in propylene carbonate (PC) solution with 5% fluoroethylene carbonate (FEC) additive.

    Results and discussion

    The effect of Na content on the occupancy ratio of Nae/Naf positions and the corresponding evolution of structure and electrochemical properties was investigated. All the Nax compounds have a hexagonal P2 structure with P63/mmc space group. According to the XRD refinement and eletrochemical results, Na55 material has the maximum Nae/Naf occupancy ratio and specific discharge capacity, mainly originating from the better mobility of Na ions at Nae sites. Na55 exhibits a prominent capacity of 174.5 mAh·g-1 at 0.2 C, which is much higher than that of Na45 and Na65. Benefited from the optimized Nae/Naf ration, Na55 displays 10-10-10-12 cm2·s-1 of Na+ diffusion coefficient, which is much higher than 10-12-10-14 cm2·s-1 of the usual transition metal layered oxides cathodes. Also, Na55 exhibits an excellent rate performance with a capacity of 83.6 mAh·g-1 at 10 C rate, and a great cycling stability with a 92.95% capacity retention after 200 cycles.

    Conclusions

    Nae/Naf occupancy ratio of P2-type layered oxides was modulated by an extremely simple strategy for Na content optimization. The combined results of XRD refinement, electrochemical curve, transmission electron microscopy, cyclic voltammogram, ex-situ XRD and X-ray photoelectron spectroscopy showed that a higher Nae/Naf ratio in Na55 materials effectively enhanced the Na+ diffusion rate, consequently resulting in a high specific capacity (174.5 mAh·g-1 at 0.2 C), an outstanding kinetic performance (87 mAh·g-1 at 10 C) with an excellent cycling performance (92.95% capacity retention after 200 cycles). Compared to conventional P2 materials with common Na content, Na55 had a smaller volume change without any phase transition during electrochemical process. The simple and effective strategy could offer an insight into the rational design of high-performance layered cathode materials and also enhance the practical application of NIBs.

  • Chenchen TAN, Yuxuan HAN, Peng WU, Kai SHEN, Ke ZHUANG, Yun XU, Yaqin HU, Yaping ZHANG
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1608-1620.
    Introduction

    Ammonia selective catalytic reduction of NOx with NH3 (NH3-SCR) is an effective technology for NOx removal. As a catalyst, V2O5-WO3 (MoO3)/TiO2 has a high denitrification activity, but suffers from the problems of poor low-temperature activity, high V-toxicity, and susceptibility to heavy metal toxicity at 300-400 ℃. Heavy metals such as Cd, Pb, Zn, etc. widely present in the flue gas of solid waste incineration and coal-fired power plants. The toxic effects on catalysts are manifested via covering the active sites on the catalyst surface, reducing the redox properties, acidifying the surface and chemically adsorbing oxygen, leading to severe catalyst deactivation. CeO2 as an effective catalyst has a higher oxygen release/storage capacity, which is characterized by a higher oxygen release/storage capacity, compared to the conventional catalysts. CeO2 is used as a main active component in the preparation of rare-earth-based denitrification catalysts due to its high oxygen release/storage capacity. Manganese oxide (i.e., MnOx) exhibits a good low-temperature catalytic activity, which is often used as a modified component to improve the low-temperature denitrification activity of catalysts. TiO2 interacts with the active component and has a higher thermal stability and a sulphur resistance. However, Ce-Mn/Ti catalysts are susceptible to poisoning by toxic substances in the flue gas, and there are more studies on the poisoning of Ce-Mn/Ti catalysts by SO2, H2O, etc.. However, a few studies on the poisoning of Ce-Mn/Ti catalysts by heavy metals are reported. Catalysts with three-dimensional ordered macroporous structures have superior redox properties, sufficient chemisorbed oxygen and suitable acid sites to promote its NH3-SCR denitrification reaction. In this paper, Ce-Mn/Ti catalysts with three-dimensional ordered macro-porous structures were thus prepared to increase the redox properties and acidic sites and promote the denitrification activity.

    Methods

    17 mL of tetrabutyl titanate was added drop by drop into 30 mL of anhydrous ethanol under vigorous stirring, which was recorded as liquid A. Concentrated nitric acid (65%, in mass fraction) was added dropwise into the mixed solution of deionized water (1.5 mL) and anhydrous ethanol (10 mL) at pH values of 2-3, which was recorded as liquid B. The solution was then mixed into a mixture of deionized water (1.5 mL) and anhydrous ethanol (10 mL). Liquid B was slowly mixed into liquid A under vigorous stirring to obtain a homogeneous and transparent TiO2 solution. A certain amount of PMMA template was added to the TiO2 precursor solution, sealed and stayed for 12 h. The remaining precursor solution was removed by vacuum filtration and baked at 50 ℃ for 24 h. Finally, the samples were baked at 300 ℃ for 2 h, and then heated at a heating rate of 1 ℃/min at 500 ℃ for 5 h. The ordinary structure TiO2 carriers were prepared in the same process as 3DOM TiO2 without PMMA template. After the preparation of TiO2 carriers, Ce(NO3)3-6H2O and Mn(NO3)2 mixtures were prepared at different molar ratios, and impregnated with 3DOM TiO2 and normal TiO2, respectively, and stirred at room temperature for 4 h. Afterwards, the catalysts were transferred to an oil bath and stirred at 80 ℃ for 6 h. They were baked at 80 ℃ for 24 h, and finally, the catalysts were heated at 1 ℃/min at 500 ℃ for 5 h. The obtained samples were recorded as fresh-CMT-3DOM (i.e., fresh-CMT). The catalyst with heavy metals (i.e., Cd, Pb, Zn) were prepared by an excess impregnation method. A certain amount of cadmium nitrate, lead nitrate, and zinc acetate solution was prepared at different mass ratios of metal ions to catalyst (10% Cd, 10% Pb and 5% Zn), and fresh-CMT-3DOM and fresh-CMT catalysts were added to the heavy metal salt solutions, respectively.

    The morphology structure was detected by a scanning electron microscope (SEM, TESCAN MIRALMS Co., Czech Republic). The specific surface area and pore size were determined by specific surface area intruement based on BET (Micromeritics Co., USA). The crystalline phase structure of the catalysts was analyzed by an X-ray diffracometer (XRD, Bruker Co., Germany). The elemental valence states of the catalysts were analyzed by an X-ray photoelectron spectroscope (XPS, Thermo Scientific Co., USA) using Al Kα as X-ray sources. The redox properties of the catalysts were characterized using a FINESORB-3010 adsorption apparatus (Finetec Instruments Co., China). The ammonia adsorption experiments of the catalysts were carried out by a Nicolet 6700 instrument (Thermo Fisher Scientific Co., USA) to determine the type of acid on the catalyst surface. The NH3-SCR denitrification activity was analyzed in a fixed bed quartz reactor at 1 000 mg/L NO, 1 000 mg/L NH3, 5% (v/v) O2 and N2 as ab equilibrium gas. The denitrification efficiency of the catalyst was calculated according to the results that were determined by a flue gas analyzer.

    Results and discussion

    The NO conversion for 10% Cd-CMT-3DOM, 10% Pb-CMT-3DOM, and 5% Zn-CMT-3DOM exceeds 85% at 175-300 ℃. However, the denitrification activity decreases at 100-150 ℃. Compared to the activity of CMT and the three metals after poisoning, the maximum NO conversion of 10% Cd-CMT decreases to less than 85% at 100-300 ℃. The maximum NO conversion of 10% Pb-CMT is less than 100%, and fresh CMT is weakly poisoned by Zn. The three-dimensional ordered macro-porous structure enhances the CMT-3DOM catalyst's tolerance to Cd, Pb, and Zn to some extent.

    The ratio of Ce3+ can be determined via calculating the peak area ratio of Ce3+/(Ce3+ + Ce4+). The proportion of Ce3+ in fresh-CMT-3DOM (19.0%) is greater than that in fresh-CMT (15.7%), accounting for the favorable denitrification activity of CMT-3DOM catalyst. After adding Cd, Pb and Zn, the content of Ce3+ in the fresh-CMT-3DOM catalyst shows a better resistance to heavy metals, compared to the fresh-CMT catalyst. This indicates that the fresh-CMT-3DOM catalyst is more resistant to heavy metals. Based on the calculation results of Mn4+ content, which decreases similarly to Ce3+ content, fresh-CMT-3DOM and fresh-CMT display the greatest reduction in Mn4+ content after Cd poisoning, followed by Pb poisoning. Zn poisoning has a smaller impact on the Mn4+ content reduction. The Mn4+ content on the surface of fresh-CMT-3DOM is relatively higher after three heavy metals poisoning rather than that on the corresponding fresh surface. Also, the relative contents are higher than those of the corresponding fresh-CMT catalysts. This indicates that the Mn4+ content of fresh-CMT-3DOM catalysts is less affected by heavy metal poisoning, which is beneficial to improving the anti-heavy metal performance of fresh-CMT-3DOM catalysts. The relative content of Oα in the catalysts is obtained via the calculation. The amount of chemisorbed oxygen in fresh-CMT-3DOM catalysts (i.e., 35.2%) is greater than that of fresh-CMT. The relative content of Oα, Ce3+ and Mn4+ depict a consistent pattern of variation in these catalysts, which coincide with the outcomes of the NH3-SCR activity. This further shows the safeguarding ability of the catalysts active species through the three-dimensionally ordered macropore structure. Based on the H2-TPR reduction peak results, the reduction peaks of fresh-CMT-3DOM move to lower temperatures, compared to those of fresh-CMT catalysts. The relative peak areas of fresh-CMT-3DOM are greater, indicating that the 3DOM structure is more favorable for the redox reaction of the catalysts. When Cd, Pb, and Zn are introduced, the reduction peaks of both catalysts shift towards at higher temperatures, indicating that the heavy metals form bonds with the active species of the catalysts. The reduction peaks of all catalysts are analyzed to determine the relative peak areas. The influence of Cd, Pb, and Zn on the catalytic redox activity aligns with SCR denitrification performance. This indicated that the catalysts ability to undergo redox reactions is a crucial factor affecting their heavy metal resistance and SCR denitrification activity. The NH3-DRIFTS characterization results indicate that the Lewis acid is a primary acid type in both fresh-CMT-3DOM and fresh-CMT catalysts. Moreover, fresh-CMT-3DOM catalysts have a higher concentration of the Lewis acid sites rather than fresh-CMT. Fresh-CMT-3DOM after the heavy metal poisoning has the more Brønsted acid sites, compared to fresh-CMT catalysts, and the influence of heavy metals on its acid sites is reduced. Fresh-CMT-3DOM catalysts possess a larger number of acidic sites, resulting in a greater resistance to heavy metals.

    Conclusions

    TiO2 carrier with a three-dimensional ordered macro-porous structure was prepared using PMMA template, and fresh-CMT-3DOM catalysts were obtained after loading with Ce and Mn. The activity and heavy metal resistance performance were investigated. The experimental results showed that the fresh-CMT-3DOM catalyst had the excellent activity with the NO conversion rate of more than 85% at 100-300 ℃. The low-temperature activity was higher than that of fresh-CMT, which still remained at 85% at 100-150 ℃. When Cd, Pb and Zn were introduced, NO conversion rate of fresh-CMT-3DOM at 175-300 ℃, while the fresh-CMT activity after Cd, Pb and Zn poisoning decreased, in which the maximum NO conversions of the catalysts corresponding to Cd and Pb poisoning were less than 85% and 100%, respectively. The characterization results indicated that the NO conversions of the catalysts corresponding to Cd, Pb and Zn poisoning were higher than those of fresh-CMT-3DOM and fresh-CMT-3DOM. 3DOM and fresh-CMT catalysts had the similar crystalline phases, but the diffraction peaks of fresh-CMT-3DOM were weaker in intensity and its active components were more dispersive. Compared with fresh-CMT catalysts, fresh-CMT-3DOM catalysts had excellent Mn4+/Mn3+/Mn2+ and Ce4+/Ce3+ redox cycling, higher redox capacity and more acidic sites, thus improving the anti-heavy metal performance of fresh-CMT-3DOM.

  • Shuxian HONG, Ming PENG, Wenjie LIU, Qingrui YANG, Biqin DONG
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1554-1561.
    Introduction

    Chloride-induced corrosion is a primary factor contributing to the degradation of coastal concrete infrastructure. To counteract the corrosion of steel reinforcement, epoxy resin coatings are commonly used. However, ensuring their durability in alkaline environments is a challenge, and these epoxy coatings also alter the mechanical bond between steel and concrete. It is thus crucial to develop thin inorganic conversion coatings. Layered double hydroxides (LDH) have a potential application in corrosion protection. However, steel tends to passivate in alkaline environments, limiting the growth of LDH on its surface. Hong et al achieved the in-situ growth of LDH on steel and elucidated its growth mechanism. Despite its potential in corrosion prevention, the growth of LDH presents a lamellar structure, creating micropores that serve as channels for the invasion of corrosive ions. Hence, developing a dense composite film for effective steel protection remains a challenge. This paper was to investigate two methods for LDH densification and characterize their composition, density, and corrosion resistance.

    Methods

    Steel sheets and rebars were sequentially polished with #240, #500, #1 000 and #2 000 SiC sandpaper to remove surface oxides. After polishing, they were placed in anhydrous ethanol for 5 min under ultrasonic cleaning to eliminate surface impurities, resulting in a smooth and uniform bare steel named as B. Subsequently, steel samples were immersed in solutions containing 0.057 5 mol/L Mg(NO3)2·6H2O, 0.025 mol/L Al(NO3)3·9H2O, and 0.375 mol/L urea dissolved in deionized water (DI). The surface of steel materials was washed with 5% dilute nitric acid and then vertically placed in a reaction vessel. The heating procedure was to increase from room temperature to 120 ℃ for 2 h, and maintain at 120 ℃ for 24 h. The pressure was self-supplied by the reaction vessel during the heating process. After the hydrothermal reaction, the samples were removed, rinsed with deionized water and dried for 3 d, resulting in the samples with only Mg/Al-CO32--LDH membrane growth, named as L1.

    Furthermore, LDH samples were placed in a 100% CO2 for half a day, then immersed in saturated calcium hydroxide for 2 h. Afterwards, they were taken out, placed in an oven at 50 ℃, and dried for 3 d. The sample represented the first method of calcium carbonate densification after LDH growth, named as L2. For the second method, LDH samples were immersed in saturated calcium hydroxide for 6 h, followed by exposure to CO2 for 10 s, and then dried in an oven for 3 d, resulting in the sample denoted as L3. This aimed to investigate the optimal method for calcium carbonate densification between LDH pores. All the samples obtained the two methods were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and specific surface area analysis (BET). The corrosion resistance of the composite films under different conditions was also determined by electrochemical impedance spectroscopy and potentiodynamic polarization analysis.

    Results and discussion

    Based on the XRD patterns and FTIR spectra, a layered double hydroxide (LDH) film and calcium carbonate composite occur on the steel surface. The results show that the peak intensity of calcium carbonate of the sample L3 is higher than that of the sample L2, indicating a higher content of calcium carbonate in the sample L3. Based on the SEM images, the surface pores and the compactness of calcium carbonate occur, and the thickness and cross-sectional compactness appear. The analysis of internal compactness reveals that the compacted samples maintain their thickness and achieve a compaction in internal pores. From the analysis of pore size and pore volume, the pore size and volume decrease for the samples L1, L2, and L3.

    The results by electrochemical impedance spectroscopy and potentiodynamic polarization curves indicate that the sample L3 has an optimum corrosion resistance. Also, the sample L3 has a superior corrosion resistance rather than the sample L2. This can be since the sample L2 is initially placed in CO2, resulting in some carbon dioxide remaining in the pores. However, the sample L3 is firstly immersed in Ca(OH)2 solution. In the soaking process, Ca(OH)2 solution effectively penetrates the pores in the film layer. This sample is able to form a large amount of calcium carbonate to compact the LDH film through carbonization, having a protective performance. This method of filling is simpler, more economical, and faster, making it more conducive to industrial applications.

    Conclusions

    The in-situ growth of MgAl-CO32--LDH films on steel substrates was achieved through two methods, allowing for the compact composite of calcium carbonate within the pores of the LDH film.

    1) The thickness of the LDH film hardly changed after the incorporation of calcium carbonate, remaining at approximately 17 μm. The compaction of calcium carbonate was on the surface of the LDH and permeated into the inner pores of the LDH film.

    2) All the LDH film layers exhibited a superior corrosion resistance in chloride ion intrusion. The sample subjected to Ca(OH)2 immersion followed by carbonization had a superior corrosion inhibition performance and an impressive corrosion inhibition efficiency of 95.22%.

  • Fangfang LIU, Fushuo ZHANG, Li SUN, Jinan NIU
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1631-1642.
    Introduction

    The surface properties, pore size distribution and specific surface area of porous carbon are the main factors affecting its electrochemical performance. To further improve the electrochemical properties of porous carbon materials, two commonly used strategies are activation and doping with non-metallic heteroatoms. In this paper, a hierarchical porous carbon (HPC) was prepared by a one-step carbonation-activation method with poly(vinylpyrrolidone) as a carbon source, fibrous brucite as a template, and trispotassium phosphate as an activator to achieve the passive regulation of the pore structure and surface properties of porous carbon. The pore structure and specific surface area of hierarchical porous carbon were modulated, and the in-situ doping of nitrogen atoms were achieved. In addition, the influence of tripotassium phosphate addition on the pore size distribution, specific surface area, pore structure and electrochemical properties of the porous carbon was also investigated.

    Methods

    A certain amount of polyvinylpyrrolidone (PVP), tripotassium phosphate and fibrous brucite were mixed with deionised water under ultrasonication and stirring, obtaining a homogeneously dispersed mixture. The mixture as a precursor was sintered in a tube furnace via high-temperature carbonization to obtain a template/carbon composite. Afterwards, the composite was acid washed to remove the template and dried, obtaining a hierarchical porous carbon. The physical phase, pore structure, morphology and elemental composition of the hierarchical porous carbon were analysed by X-ray difffraction (XRD), scanning electron microscopy (SEM), specific surface area measurement (BET), X-ray photoelectron spectroscopy (XPS) and energy dispersive spectroscopy (EDS). The electrochemical properties of hierarchical porous carbon were determined by galvanostatic charge-discharge (GCD), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) in a three-electrode system using Hg/HgO, Pt sheet and the obtained hierarchical porous carbon as reference, counter and working electrodes, respectively. For the preparation process of the working electrode, the synthesised hierarchical porous carbon, conductive carbon black and PTFE emulsion were mixed in a mortar at a mass ratio of 8∶1∶1, and the mixture with an appropriate amount of ethanol solution was ground into a homogeneous slurr. The slurry was coated on the nickel foam collector, dried, and then pressed in a manual hydraulic press for 5 min to obtain the working electrode.

    Results and discussion

    The results of XRD and EDS show that the characteristic diffraction peaks of potassium fluorosilicate appear in the synthesised hierarchical porous carbon in addition to the amorphous carbon, but their contrast capacitance hardly contributes. The hierarchical porous carbon has a one-dimensional hollow carbon tube stacked reticular structure, which is conducive to the rapid transfer of electrons. Meanwhile, the hierarchical porous carbon obtained after the activation of tripotassium phosphate contains abundant pores, which can provide a large number of active sites for the electrolyte ions and a convenient channel for the rapid diffusion and transport of ions. In addition, the microporosity and specific surface area of the activated hierarchical porous carbon increase significantly, compared with those of the unactivated porous carbon. The specific surface area and pore volume are 707.9 m2/g and 1.65 cm3/g, respectively. The large specific surface area and pore volume can lead to more active sites and diffusion channels. The results of XPS demonstrate that element N also appears in the hierarchical porous carbon, indicating that nitrogen in-situ doping is realised during the carbonisation process. The introduction of nitrogen improves the electrical conductivity and wettability of the carbon material, and also has active sites and pseudocapacitance. Compared with the unactivated porous carbon, the activated hierarchical porous carbon exhibits superior electrochemical properties due to its rich pore structure, suitable heteroatom doping and hierarchical porous structure.

    Conclusions

    Nitrogen-doped hierarchical porous carbon was synthesized by a one-step carbonation-activation method with fibrous brucite as a template and tripotassium phosphate as an activator. Meanwhile, the different additions of tripotassium phosphate could achieve the regulation of the morphology, specific surface area, pore structure and electrochemical properties of the hierarchical porous carbon. The hierarchical porous carbon with an appropriate addition of tripotassium phosphate exhibited high specific surface area and superior electrochemical properties. The results showed that the specific capacitance of HPC/K3 activated by tripotassium phosphate could reach 281.94 F/g at a current density of 0.5 A/g, which was greater than that of non-activated HPC/K0 (i.e., 200.31 F/g). The capacity retention rate after 8 000 charge-discharge cycles reached 84.7%. This study demonstrated that tripotassium phosphate activation could improve the electrochemical performance of porous carbon. In addition, this study could also provide some insights for the high value-added application of natural mineral fibrous brucite.

  • Bing LIU, Yuanju LI, Yang WANG, Yang MING, Xuanyu ZHANG, Kai QIAN
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1543-1553.
    Introduction

    Using coral concrete made from coral aggregates instead of conventional coarse and fine aggregates and seawater instead of freshwater for island reef construction can reduce costs and shorten the construction period for the development of the marine economy. However, coral concrete has some challenges such as high brittleness, poor toughness, and limited durability, thus restricting its application in engineering. Previous studies confirm that incorporating fibers can effectively enhance the mechanical properties of concrete. Therefore, in coral concrete, some microfibers with high elastic modulus are considered to reduce the microcracks, and some macro-fibers with high fracture toughness and elongation are considered to bridge the macrocracks, enhancing its mechanical performance in multiple scales. Carbon fibers (CFs) have the maximum elasticity modulus among commonly used micro-fibers. However, replacing carbon fibers with more economical and relatively high-modulus basalt fibers (BFs) is an effective approach. In this paper, CFs and BFs were selected as microfibers. High-elongation plastic steel fibers (PSFs) were also selected as macro-fibers instead of the steel fibers most commonly used in concrete. The CFs, BFs, and PSFs were incorporated into coral concrete. The mechanical properties of the hybrid fibers-reinforced coral concrete (HFRCC) under axial compression were investigated, and the corresponding constitutive model was proposed.

    Methods

    Cement used was ordinary Portland cement P·O 42.5, adhering to the code GB175. A coarse aggregate used was a crushed coral with a continuous gradation of 5 mm to 20 mm and a tube compressive strength of 3.1 MPa. A fine aggregate used was a coral sand with a fineness modulus of 3.0. Seawater was taken from Beibu Gulf, Guangxi, China. The admixtures include a polycarboxylate superplasticizer, a hydroxypropyl methyl cellulose (HPMC), and an antifoaming agent. The study involved sixteen mix proportions for HFRCCs with different dosages of CFs, BFs and PSFs.

    A uniaxial compression test was conducted on prismatic specimens with the dimensions of 100 mm×100 mm×300 mm by a model RMT-201 electro-hydraulic servo testing machine (1 500 kN). To measure the axial deformation of specimens, two LVDTs were placed in the middle of the specimen. Simultaneously, during the loading, a digital image correlation (DIC) system was arranged at the front and rear positions of the specimen to record complete deformations throughout the specimen failure. The failure process, failure modes, and stress-strain curves of the specimens were determined via uniaxial compression tests. Key parameters such as peak stress, peak strain, residual stress, and ultimate strain were extracted from the stress-strain curves. The strain field and failure process were analyzed by digital image correlation (DIC) system. In addition, a modified constitutive model suitable for HFRCC was also established based on the experimental data.

    Results and discussion

    The uniaxial compression process of HFRCC can be divided into four stages, i.e., linear elasticity, stable crack development, unstable crack propagation, and post-peak failure. Microfibers predominantly affect the crack development before the peak stage, while macro-fibers play a crucial role in the post-peak stage. In the post-peak failure stage, a combination of DIC system obtained horizontal strain distribution cloud maps reveals that HFRCC with micro-fibers exhibits a more uniform strain distribution, compared to HFRCC without fibers or with only macro-fibers. However, in HFRCC with macro-fibers, the main through crack has a width of approximately 1 mm, which is smaller than that of HFRCC without fibers or with only micro-fibers (approximately 1.5 mm). The incorporation of high-modulus microfibers and high-fracture toughness macro-fibers into coral concrete enhances its mechanical properties in multiple scales. This is attributed to a ability of micro-fibers at low dosages to form a randomly oriented fiber network in the concrete matrix. This network bridges the micro-cracks, suppresses the extension of initial cracks, and transfers stress across micro-cracks to reduce stress concentration as well as enhances the performance of the interface transition zone. However, most of them break or pull out after macro-crack formation due to the high modulus and low fracture toughness of micro-fibers. Also, macro-fibers with a higher fracture toughness can continue to bridge macro-cracks and transfer stress between them even after the formation of macro-cracks. For the both strength and toughness, HFRCC exhibits a superior performance when the volume fractions of CFs and BFs are 0.15% each, and PSFs dosage is 7 kg/m3. Compared to the coral concrete without fibers, the peak stress, peak strain, and post-peak compressive toughness of HFRCC are increased by 6.22%, 38.54% and 116.44%, respectively.

    A modified constitutive model suitable for HFRCC is proposed based on the CEB-FIP model and the Guo Zhenhai model, and the calculated data of the model fit well with the measured results. The damage evolution process of HFRCC investigated by the modified constitutive model reveals that the incorporation of CFs, BFs, and PSFs can synergistically delay the damage progression of coral concrete.

    Conclusions

    The uniaxial compression process of HFRCCs could be divided into four stages, i.e., linear elasticity, stable crack development, unstable crack propagation, and post-peak failure. Microfibers played a crucial role in expanding microcracks during the first three stages, showing beneficial effects on the peak stress, peak strain, and pre-peak compressive toughness. Macro-fibers acted as bridging elements for macro-cracks in the peak failure stage, demonstrating a more significant impact on the residual stress, ultimate strain, and post-peak compressive toughness. Each type of fiber had an optimal dosage level, and the reasonable dosage of fibers could generate positive synergistic effects. When only micro-fibers were added, BFs contributed more to the increase in peak stress rather than CFs, but their improvement in peak strain and compressive toughness was slightly lower than that of CFs. This indicated that for engineering applications with lower toughness requirements, it could be feasible to replace CFs entirely with more cost-effective BFs. The calculated data of the modified constitutive model aligned well with the experimental results. This work investigated the damage evolution process of HFRCC, revealing that the incorporation of CFs, BFs, and PSFs could collaboratively delay the damage progression of coral concrete.

  • Erxiang XU, Xiaoyan LI, Songxuan CHEN, Guoshan DU, Yunfeng FU
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1722-1738.

    The solid oxide fuel cell (SOFC) is a crucial solution for addressing global energy and environmental challenges, due to its high energy conversion efficiency and environmental friendliness. The electrolyte is a key component of SOFC as it determines the operating temperature and output performance.

    This review introduced the mechanism and influencing factors governing the electrical conduction of zirconia-based electrolyte. The electrical conduction of zirconia-based electrolyte originates from the diffusion of oxygen ions and vacancies, thereby depending on their intrinsic properties, (i.e., crystal structure, dopant cation, film thickness and grain size), and on operating conditions, (i.e., temperature, oxygen partial pressure, and time).

    To promote the commercialization of SOFC, electrolytes should maintain a low ohmic resistance at a lower operating temperature. One effective approach is to reduce the thickness of the electrolyte while maintaining a dense microstructure. However, achieving simultaneous reduction in thickness and enhancement in density often has challenges. The fabrication methods of electrolytes mainly consist of three processes, i.e., precursor preparation, thin film formation and heat treatment. This review represented common fabrication methods employed for zirconia-based electrolyte thin films from the perspective of solid phase powder forming, liquid phase forming and vapor phase forming methods.

    For solid phase powder forming methods, the precursor can be either ceramic slurry or ceramic powder. These methods are often simple with short forming time. Tape casting, screen printing, and electrophoretic deposition are representative slurry-based techniques that are used in industrial production. Tape casting enables the production of dense films with a wide range of thicknesses, allowing the prepared films to serve as supported or non-supported layers. However, conventional tape casting technology utilizes organic solvents that have environmental concerns. Thus, an environmental-friendly aqueous-based tape casting technology is developed. Nevertheless, there is still room for improvement in terms of slurry stability and film mechanical properties. For screen printing, the microstructure of the film can be adjusted via regulating the slurry components, but it is difficult to eliminate defects like holes and cracks. Surface modification can be used as an effective way to reduce defects. For electrophoretic deposition, electrolyte films can be deposited on various conductive substrates with a few restrictions on their shapes. Removable conductive coatings can be employed to facilitate the film deposition on non-conductive substrates. In addition, slurry spin coating also enables to fabricate dense electrolytes with thickness as low as two micrometers. For slurry 3D printing technology, electrolytes with a sophisticated structures can be fabricated to increase the effective contact area between the electrolyte and the electrode. Besides, dry pressing method is commonly utilized for fabricating supported electrolyte layers., Dense films with a thickness down to ten micrometers can be realized via reducing the bulk density of powder.

    Liquid phase forming methods mainly contain sol-gel and spraying technologies. For sol-gel technology, even though dense thin films can be easily obtained, the long preparation time and high cost retard its commercialization. For spraying technology, it offers advantages like high deposition rate and a few restrictions on substrate shapes and sizes. However, the electrolyte films prepared by conventional spraying methods exhibit a high porosity, resulting in a poor electrochemical performance. To address this issue, novel techniques, such as vacuum plasma spraying and electrostatic spray deposition, and post-treatments, such as solution impregnation, are developed.

    Gas phase forming methods can be categorized into physical vapor deposition and chemical vapor deposition based on the deposition mechanism. The main feature of these methods lies in the capability to fabricate dense electrolyte thin films with submicron-sized thickness at low deposition temperatures. Magnetron sputtering is a typical physical vapor deposition method, characterized by producing dense films with a good uniformity. However, the fabricated thin films often exhibit columnar microstructures with pinholes. Such microstructures can be improved through substrate modification, bias voltage application, post-treatments, etc.. Pulsed laser deposition as a representative physical vapor deposition method allows the precise control of the stoichiometric ratio in films. High-quality multilayer electrolyte thin films and interfaces can be prepared by this technology, leading to superior output performance. For chemical vapor deposition, it can fabricate uniform dense thin films in a wide range of substrates. Conventional technology may generate corrosive products, hindering its further applications. To solve this problem, various technologies such as metal-organic chemical vapor deposition and atomic layer deposition are developed. These techniques also enable to prepare dense films with 100-nm thickness, effectively reducing the ohmic resistance and thus enhancing the performance of SOFC at lower temperatures.

    Summary and prospects

    In general, the electrolyte preparation methods discussed can be categorized into two aspects. The first aspect refers to methods for high performance. The as-fabricated films exhibit a high quality (i.e., thin, dense, and uniform), and their microstructures can be highly adjustable. Typical methods include magnetron sputtering, pulsed laser deposition, and chemical vapor deposition. However, these methods are often featured by high cost and difficulty in large area preparation. The second aspect refers to methods for large scale industrial production, which features simple process, high robustness, low cost, and suitability for large area preparation. Representative approaches are tape casting, screen printing, spraying, etc.. However, the electrochemical performance of the as-fabricated electrolyte still needs to be improved.

    It is important to further elucidate the structure-property relationships for SOFC electrolytes through fine processing and characterizing methods. The structure factors that should be considered include compositions, phase structures, microstructures, mesostructures, and interfaces. Also, it is essential to develop large-scale, low-cost, and robust preparation methods, and explore the influencing factors of performance in actual service conditions. Synergistic collaboration between these aspects is conducive to further enhancement of electrochemical performance while holding cost. In addition, the development of SOFC electrolyte preparing methods is a systematic engineering, necessitating consideration of adaptability to other components and practical application scenarios. The pursuit of these development directions will contribute to the commercialization of SOFC, thereby facilitating the realization of 'carbon neutrality' target.

  • Yiyang REN, Peng WANG, Yunfeng MA, Mingrong ZHANG, Chunsheng ZHANG, Jiayue XU
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1589-1596.
    Introduction

    Li6Gd(BO3)3 (LGBO) crystal is an effective scintillator for neutron detection as well as a laser host and phosphor material. However, it is difficulty to grow large-size and high-quality crystals because of high viscosity of the melt and crystal cracking. Although LGBO crystals are grown by the Czochralski and other methods, the crystal size is small and the quality is poor for its practical application. The vertical Bridgman method is suitable for growing borate crystals due to its slow growth rate and small temperature gradient. This paper was to investigate the crystallization behavior of deep supercooling melt and grow LGBO crystals prepared by a modified vertical Bridgman method. In addition, the thermal properties of crystals were also analyzed to provide a reference for practical application.

    Methods

    LGBO polycrystalline materials were synthesized with high-purity chemicals (i.e., Li2CO3, 99.99%; H3BO3, 99.99% and Gd2O3, 99.99%) by a high-temperature solid-state method. LGBO crystal was grown by a modified vertical Bridgman method. The crystals were characterized by X-ray diffraction, ultraviolet excitation and emission spectroscopy, and differential scanning calorimetry. The thermal expansion coefficient of the crystals was measured by a model TMA 402 F1 thermomechanical analyzer. The thermal diffusivity coefficient of the crystals was measured by a model LFA 457 laser thermal conductivity meter, and the thermal conductivity of the crystals was calculated accordingly.

    Results and discussion

    LGBO crystal was grown in a Platinum crucible with a seed well. Seed crystal was obtained via spontaneous nucleation in advance. The DSC curves of LGBO show that the melting point is 845 ℃, and the crystallization temperature is 731 ℃. Thus, the seeding and slow growth rates are the key issues for the growth of LGBO crystal because of the deep supercooling melt. The growth parameters are optimized with a <001>-oriented seed, a slope of 30 degrees at shoulder, a small temperature gradient of 30 ℃/cm at solid-liquid interface and a very slow descent rate of 2.4 mm/d. The transparent LGBO crystal with the sizes of 20 mm in diameter and 30 mm in length is obtained and the transmittance is close to 85% in a range of 320-800 nm. The excitation-emission spectra of the crystals are tested and the mechanism of luminescence is discussed.

    The thermophysical properties of the crystal are investigated via measuring the specific heat capacity, thermal expansion, thermal conductivity and diffusion coefficient. Since the specific heat capacity of the crystal is large and changes significantly with temperature, the temperature change is relatively small when the crystal absorbs heat, and the ability to withstand thermal shock is high. The thermal expansion coefficient is an important parameter in the thermal properties of crystals, which has an important reference value for the selection of seed orientation and crystal processing in crystal growth. The gap between the thermal expansion coefficients of the two directions becomes larger with the increase of temperature. The thermal diffusivity and thermal conductivity are both physical quantities that characterize the heat transfer of materials. The thermal diffusivity of crystal phases (020) and (100) decreases with increasing temperature at 25-300 ℃. The thermal conductivity curve of LGBO crystal at 25-300 ℃ obtained by the thermal conductivity calculation formula indicates that the thermal conductivity of LGBO crystal is larger in the similar crystals.

    Conclusions

    Large-size LGBO crystals were grown by a modified vertical Bridgman method. The high viscosity of the melt and the extra-large supercooling determined the extremely slow growth rate of LGBO crystals. The specific heat capacity of the crystal at room temperature was 0.898 J/(g·K). The thermal expansion coefficients for the crystal phases (100) and (020) were 12.768×10-6 K-1 and 21.146×10-6 K-1, respectively. The thermal conductivities for crystal phases (100) and (020) at room temperature were 2.72 W/(m·K) and 2.60 W/(m·K), respectively. The thermal expansion had a great anisotropy as the temperature increased, and the thermal diffusivity decreased with the increase of temperature. The results indicated LGBO crystal under a high power could have a potential application due to its large specific heat.

  • Tianrui PEI, Dongyou QI, Delin ZOU, Weili Zhao, Zhiyong WANG, Lulu HAO, Yali WANG, Yu ZHANG, Hongyin LIU
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1520-1531.
    Introduction

    With the rapid development of assembled buildings, the low-carbon and high-efficient production of precast concrete components becomes a hotspot for the industry. Portland cement (PC), as one of the most important cementitious materials for the preparation of precast components, has the disadvantages of insufficient early strength development and late volumetric shrinkage. To realize the volume stability of non-steam-cured precast components, expansion agents are often introduced into Portland cement. Sulphoaluminate cement (CSA) with a large amount of Ye'elimite and gypsum is often used to improve the early strength and volumetric stability of PC. Different types of CSA have different expansion capacities due to the different contents of Ye'elimite and gypsum, affecting the composition of the hydration products with the saturation of ettringite. In this paper, the mechanical properties and volumetric stability of the specimens were investigated via varying the relative contents of and in Portland cement (i.e., molar ratio and content). The hydration process, phases composition, and the microstructure of system were characterized to analyze the effect of on the hydration of Portland cement.

    Methods

    Portland cement clinker (Tangshan Jidong Cement Sanyou Co., Ltd., China), and anhydrite (Tangshan Polar Bear Building Materials Co., China) were used as raw materials. CaCO3, Al2O3, and CaSO4-2H2O mixed in a molar ratio of 3∶3∶1 were heat-treated in a high-temperature muffle furnace for 2 h to obtain the mineral. Four different molar ratios of M, 2, 5, 8 and 11 were designed, while five content levels of 5%, 10%, 15%, 20% and 25% were set up in a total of 20 sets of crossover experiments. The 10%-M2 represents the content of this sample of in Portland cement clinker is 10% at the molar ratio M of 2.

    The water-cement ratio was 0.35, and the paste was molded as a net paste test block with the sizes of 20 mm×20 mm×20 mm. The compressive strength at the corresponding age was determined. The phase compositions of the hydration products were analyzed by a model D/Max-RB X-ray diffractometer and a model STA 449F3 thermal analyzer. The pore structure of the specimens was characterized by a model AutoPore IV 9500 V1.09 instrument.

    Results and discussion

    has an effect on the free expansion rate of Portland cement, and it can significantly increase the early compressive strength of Portland cement clinker. When the content of ≤15% in the sample, the free expansion rate is small, the volumetric stability is better. When hydration time is 14 d, the free expansion rate remains stabilized, and the expansion rate of the specimen does not change at 28 d. The free expansion rate of the sample is lower than that of the sample with . The effect of on the expansion properties of Portland cement belongs to the ettringite-type expansion. The key reason of the volume stability and early strength development of the system is affected by the amount of ettringte. Ettringite growth in the molding paste is limited as the crystal grows, the pressure of ettringite on the surrounding paste environment gradually increases, reaching a certain threshold that makes the specimen gradually collapse. As a result, the amount of ettringite generation is strictly controlled. At ettringite content of less than 8.51%, the compressive strength increases with the increase of ettringite content. Ettringite plays a role of dense pore. However, at the ettringite content of more than 8.51%, the expansion increases with increasing ettringite content, and the mechanical properties of the cement begin to decrease.

    The most available pore sizes of the specimens 10%-M11 were smaller than those of the specimens 5%-M11, while the specimens 10%-M11 have a narrower distribution of pore sizes and smaller total porosity, which can account for the maximum mechanical properties. The location and the crystallization situation of hydration products both have an influence on the expansion properties of Portland cement. Ettringite fills the pores of the paste, and the C-S-H gel can adhere other hydration products such as ettringite to enhance the performance of the cement, and avoid the ettringite abnormal growth.

    Conclusions

    The 10% content of appropriately increased the expansion deformation of Portland cement, limited its late volumetric deformation and stablized the expansion rate. The content of also improved the early mechanical properties of Portland cement, having a positive effect on the development of mechanical properties. Under the condition of 10% and the molar ratio of of 11, the compressive strength of Portland cement at 12 h was increased by 102%, and the free expansion rate at 28 d was 0.279%. There were three main reasons of high early strength in the system, i.e., hydration of , hydration of C3A with , and rapid hydration of C3S. The increased content of facilitated the formation of ettringite, and hydration consumed Ca(OH)2 in the hydration product to generate ettringite to cause the expansion, accelerating the hydration rate of the silicate phase and improving the cement hydration degree. The ettringite generated by the hydration of could compensate for the self-shrinkage of Portland cement, and the short and fine needle-like ettringite grew on the surface of the hardened cement paste and in the pores, and the staggered lapping filled the pores, reducing the total porosity of the cement and the most available pores. An appropriate amount of could optimize the distribution of ettringite in the system, and avoid the expansion caused by the abnormal growth of ettringite crystal size.

  • Yuxuan ZHANG, Rui MA, Xiutao CUI, Nannan WU, Shunli OUYANG
    Journal of the Chinese Ceramic Society. 2024, 52(5): 1749-1760.

    The possibility and potential impact of a nuclear accident are a subject of debate and a key factor in public concern for nuclear facilities virtually since the first reactor. Although nuclear power plants have several built-in physical barriers to maintain the safety of the system, they are designed to prevent radioactive isotopes from escaping into the environment. However, the experiences for past few decades indicate that nuclear accidents can happen. The radioactive waste produced by nuclear power plants also threatens the natural environment and human health. It can exist in the natural environment for up to 100 000 years. Deep geological disposal of spent fuel and radioactive waste is the most feasible and safe option. The permanent disposal of highly radioactive nuclear waste is to place it in a container that can be isolated from the natural environment until the radioactivity of the fission products reducing to a safe level. The short-term and long-term corrosion mechanism of glass is one of the key points. The current research is to use various methods to simulate the short-term and long-term behaviors of the glass body in different geological environments. However, there is a lack of effective connections between various experiments. In just a few decades after the vitrified body is buried, countless problems that are not considered in the disposal of waste glass are discovered. The current situation is that existing research results lag far behind actual needs. From this point of view, research related to the corrosion of solidified glass is not a precautionary measure, but an urgent one that cannot be delayed.

    Borosilicate glass is currently a material of choice internationally for immobilizing high-level nuclear waste, including excess plutonium from dismantled nuclear weapons and highly radioactive liquid/solid waste from spent fuel reprocessing. In geological repositories, nuclear waste containing borosilicate glass is embedded in a multi-barrier containment system that should prevent water from entering the glass and the release of radioactive materials. However, groundwater corrosion of glass over long-term storage beyond geological time scales cannot be ruled out, so experimental glass corrosion studies, especially those dealing with corrosion mechanisms, are crucial to assess the long-term performance of glass. After long-term observation and experiments, the corrosion of glass in an aqueous solution environment is often divided into five stages, i.e., interdiffusion between solid and liquid stage, rapid initial reaction with the contact solution stage, corrosion rate decreases stage, residual rate stage and alteration recovery stage. Although these behaviors are not experienced by all materials under all corrosion conditions, one or more of the above can perfectly describe the corrosion process of the material. Three reactions usually occur during the reaction process, i.e., (1) hydration reaction (diffusion), water enters the glass as a complete molecule, (2) hydrolysis reaction, water reacts with the metal-oxygen bond in the glass to generate hydroxyl groups, and (3) ion exchange reaction, the modified cations in the glass are replaced by protons or other cations in the water. There is still controversy for the mechanism that controls the decrease in corrosion rate, but it is basically divided into two situations. One is due to the increase in the concentration of silicon at the interface, which causes the leaching rate to decrease, and another is due to the formation of a corrosion layer at the interface. Large molecules cannot be transferred. There are currently three most competitive models that are widely accepted. The first model is a chemical affinity model, which is based on the concept of "deviation from equilibrium" and can solve the problem of dissolution of the glass network, changes in pH value, precipitation of stable or metastable reaction products, and secondary problems at the interface (reaction zone) between glass and solution. Issues such as silicon oxide saturation and residual affinity of long-term reactions under near-saturated conditions; the second model is an alkali-proton exchange model to form a corrosion layer based on ion exchange reactions. The corrosion layer is considered as the ion exchange of protons with network modifiers such as Na+. The reaction produces products with silanol (Si—OH) groups. The silanol group is repolymerized to form the residual hydrated glass layer. The third model is a gel layer model, which believes that the corrosion layer formed can effectively protect the remaining glass from being corroded. It proposes the release of substances in the glass into the solution, that is, the corrosion rate is determined by the transmission characteristics of the "gel layer".

    Summary and prospects

    The corrosion of nuclear waste glass over long-time is undoubtedly the most complex problem in glass science to date. Because its components include dozens of oxides, there are cracks formed during the cooling stage, the geometry of the glass block is complex, the thermal, chemical and water boundary conditions are time-varying, involving many coupling phenomena. In addition, the time scale of deep geological disposal security assessment goes beyond direct verification. There is therefore a need to develop one or more rigorous, multi-scale theories to integrate basic understandings into models, which can be verified through dedicated experiments and compared with corrosion in natural or archaeological glass. Future models predicting a long-term corrosion of silicate glasses in aqueous environments should consider the spatial and temporal coupling of glass dissolution and silica precipitation and growth, controlling the transport of chemicals through the growing corrosion zone. Some specific issues include the evolution of porosity and structure over time in SAL, and how to control the transfer of materials between the aqueous solution and the glass; in the actual process, the nuclear fission products and actinides in the nuclear waste glass are what is the reaction during the glass corrosion process. Radioactive elements generate a large amount of heat during the placement process, and the ion irradiation they generate cause damage to the glass structure and SAL. The nucleation and growth of silicon dioxide at the reaction interface affect the glass dissolution rates and the use of ceramics and glass-ceramics for deep geological disposal of radioactive nuclear waste.