Latest ArticlesGarnet-type solid electrolytes are the most promising materials available, which attract much attention, due to their high ionic conductivity, wide electrochemical window, and stability with lithium. However, some challenges such as surface stability, lithium dendrite penetration, and cost remain critical for its industrialization. This review focuses on the crystal structure and ion conduction mechanisms of garnet-type oxide solid electrolyte (Li7La3Zr2O12, LLZO) to investigate the formation mechanisms and removal strategies for surface passivation layers, including lithium carbonate and lithium hydroxide. For the lithium dendrite penetration of LLZO, potential solutions are explored in view of the black and surface properties electrolyte. For the industrialization, this review analyzes the cost optimization strategies for garnet-type solid electrolytes, aiming to provide valuable insights for industrial advancement.
Garnet-type oxide solid electrolytes hold a significant promise for solid-state batteries due to their high ionic conductivity and wide electrochemical window. However, large-scale production faces several challenges, i.e., 1) poor stability against air leading to the formation of lithium carbonate, 2) preventing the growth of lithium dendrites at the anode interface, and 3) high costs. These issues hinder the application of garnet-type all-solid-state batteries. Future development in garnet oxide solid electrolyte should focus on the following aspects. First, the surface alkalinity and the mechanism of lithium carbonate formation should be characterized accurately. It is crucial to contrude the excessive addition of lithium raw materials. While excess lithium can compensate for lithium losses during the heating and lead to lithium accumulation on the surface. Thus, a dynamic equilibrium must be established between the lithium supplement during sintering and the residual lithium on the surface. Furthermore, the formation of lithium carbonate is a dynamic process. Removing lithium carbonate is thus insufficient. Instead, it is indicated to convert lithium carbonate into a protective barrier that is both conductive to lithium ions and stable in air. Second, previous work proposed to mitigate the growth of lithium dendrites at LLZO/Li interface via incorporating the artificial solid electrolyte interphases (SEI) or buffer layers, which could facilitate a uniform electric field distribution and promote even lithium deposition at the interface. Moreover, the fabrication of highly densified LLZO represents an idea approach to alleviate the lithium dendrite growth. Third, rare-earth elements are widely used for doping to improve the ionic conductivity, which increases the cost of raw materials. The existing low-cost element doping, such as Si, Fe, Ca and W, are developed. In addition, developing a low-carbon sintering method is also an important way to reduce the cost. All-solid-state lithium batteries show a great potential with the continuous research efforts.
All-solid-state sodium batteries (ASSSBs) emerge as a highly promising next-generation energy storage technology due to their inherent high safety, abundant sodium resources, and potential for cost-effective production. A central to the performance of these batteries is solid electrolyte (SSE) that has a pivotal role in determining the overall electrochemical performance. Among various SSE candidates, halide solid electrolytes (HSSEs) have attracted much attention due to their high ionic conductivity, wide electrochemical window and good deformability. These characteristics make HSSEs particularly suitable for high-energy-density applications, where conventional liquid electrolytes often fall short due to safety concerns and limited voltage windows.
The crystal structures of halide SSEs are intricately linked to their ion transport mechanisms and electrochemical performance. These structures can be broadly classified based on the metal elements incorporated and the arrangement of halide ions. For instance, sodium-based halide SSEs can be categorized into three main types, i.e., those with subgroup 3 and 4 elements (i.e., Sc, Y, La-Lu, Zr, Hf), subgroup 5 elements (i.e., Nb, Ta), and subgroup 3 main group elements (i.e., Al, Ga, In). Each category exhibits distinct structural characteristics and corresponding ionic conductivities. For instance, Na3YCl6, which belongs to the subgroup 3 and 4 elements category, is reported to have an ionic conductivity of 1.4×10−7 S/cm at room temperature and a monoclinic crystal structure. In contrast, NaTaCl6 as a member of the subgroup 5 elements category has an ionic conductivity of 6.2×10−5 S/cm and a monoclinic structure. These structural differences can affect the ion transport mechanisms and overall electrochemical performance of SSEs.
The synthesis methods of halide SSEs play a crucial role in determining their structural and electrochemical properties. Common synthesis methods include mechanical milling, solid-state annealing, and wet chemical synthesis. Mechanical milling, especially high-energy ball milling, can introduce structural disorder and defects, which enhance the ionic conductivity of SSEs. For instance, ball-milled NaTaCl6 (NTC) exhibits a higher ionic conductivity of 4×10−3 S/m, compared to its as-synthesized form. Solid-state annealing can improve the crystallinity and phase purity of SSEs, but it may also lead to a decrease in ionic conductivity due to the reduction of structural defects. Wet chemical synthesis offers a more scalable and energy-efficient approach, but it requires careful control of the synthesis parameters to achieve the desired crystal structure and ionic conductivity.
Interface stability between SSEs and the electrodes is another critical issue that needs to be addressed for the practical application of ASSSBs. Halide SSEs generally exhibit good chemical stability and compatibility with cathode materials due to their wide electrochemical window and high oxidation resistance. However, the interface between SSEs and sodium metal anode remains a challenge. The poor electrochemical reduction stability of halide SSEs can lead to severe interfacial reactions and degradation when in direct contact with sodium metal. To mitigate this issue, various strategies are proposed, such as alloying sodium with other metals (i.e., Sn) to form a more stable interface, using protective coatings to prevent direct contact between SSEs and sodium, and employing composite electrolytes to enhance the overall stability of the interface.
In addition, the scalability and reproducibility of halide SSEs are also critical factors for their practical application. The existing synthesis methods often involve complex procedures and high-energy inputs, which limit the large-scale production of these materials. It is essential for the commercialization of halide SSEs to develop cost-effective and scalable synthesis routes. Moreover, the long-term stability and reliability of ASSSBs incorporating halide SSEs need to be thoroughly evaluated under various operating conditions (i.e., temperature, cycling rate and environmental factor).
Halide solid-state electrolytes (HSSEs) are poised to revolutionize all-solid-state sodium batteries (ASSSBs) due to their exceptional ionic conductivity (i.e., often surpassing 10-3 S/cm), broad electrochemical stability windows (i.e., up to 6 V vs. Na+/Na), and mechanical flexibility, which enable dense electrode-electrolyte integration and mitigate dendrite growth. However, their practical implementation faces multifaceted challenges. Crystal structure optimization is required to balance ionic transport and thermodynamic stability, particularly in systems like Na3YCl6 or Na2ZrCl6, where lattice defects and anion/cation disorder impede performance. Synthesis methods such as mechanochemical milling or solvent-based routes need refinement to reduce impurities and ensure reproducibility. Electrode-electrolyte interface instability, driven by chemical incompatibility or volumetric changes during cycling, remains a critical bottleneck for long-term cycling. Scalable production techniques should bridge a gap between lab-scale innovations and industrial manufacturing. Future research should prioritize structure-property relationship studies using computational tools like density functional theory (DFT) to design HSSEs with tailored ion migration pathways, coupled with advanced in-situ characterization (i.e., synchrotron X-ray tomography or cryo-electron microscopy) to probe dynamic interfacial degradation mechanisms. Simultaneously, innovative material engineering strategies, such as inorganic-polymer composites (i.e., HSSE-PEO hybrids) to enhance interfacial adhesion or novel dual-phase electrolytes to suppress side reactions can address stability and conductivity trade-offs. The development of low-cost synthesis routes (i.e., aqueous precursor processing or scalable sintering) and rigorous evaluation of HSSEs under extreme temperatures, high current densities, and a prolonged cycling will be pivotal for commercialization. In addition, interface optimization via atomic-layer-deposited protective coatings or 3D nanostructured electrodes can also minimize interfacial resistance and improve charge transfer kinetics. With rapid advancements in material discovery, machine learning-driven design, and interdisciplinary collaboration, HSSEs become a threshold of practical application, having ASSSBs with unparalleled energy density (i.e., >400 Wh/kg), inherent safety, and cycle lifetimes exceeding 5000 cycles. The field trajectory indicates that resolving these challenges could have sodium-based solid-state batteries as mainstream solutions for grid storage and electric vehicles, marking a paradigm shift in sustainable energy storage.
Solid-state batteries (SSBs) are a promising next-generation secondary battery due to their potential for high energy density and enhanced safety, offering solutions to the problems inherent in conventional lithium-ion batteries (LIBs) with organic liquid electrolytes (i.e., flammability, corrosion susceptibility, and high-voltage instability). In the construction of SSBs, the selection of the cathode materials is critical to achieving a high energy density, particularly when coupled with lithium metal anodes. However, conventional cathodes often affect the energy density of SSBs due to their constrained specific capacities. It is thus crucial for achieving substantial improvements in the energy density of SSBs to develop high specific capacity cathodes. The Li-rich Mn-based layered oxide (LRMO) is a promising cathode material for SSBs for energy densities of above 600 W·h·kg-1 due to their high discharge specific capacities. Furthermore, LRMO cathodes offer some additional advantages, i.e., reduction of Co and Ni content, leverage of the abundance of Mn to achieve lower materials costs and improved safety. Their application in SSBs also mitigates the dissolution of TM-ions into the electrolyte, thereby enhancing the structural stability and capacity retention during long-term cycling progress. In addition, the resource-efficient composition of LRMO cathodes also align with environmentally friendly and sustainable development goals.
This review represents that the LRMO cathode materials are characterized by a composite crystal structure comprising two key components, i.e., Li2MnO3 phase and LiMO2(M=Mn, Ni, Co) phase. Li2MnO3 phase can be considered as a superlattice-structured variant of LiMO2, formulated as Li[LixMn1−x]O2. This superlattice-structured introduces unique unhybridized O 2p states, arising from Li—O—Li configurations. These unique oxygen states enable the participation of oxygen in charge compensation processes. Consequently, the high capacity in LRMO cathodes is attributed to the synergistic contributions of both TM cations and oxygen redox reactions.
LRMO cathodes, while exhibiting a distinctive biphasic structure, encounter significantly some challenges in SSBs. Specifically, the application of LRMO cathodes in SSBs is hindered by two primary issues. Firstly, the inherent incompatibility between Li2MnO3 phase and SEs interfaces results in sluggish reaction kinetics, severely restricting the activation of oxygen redox activity and consequently reducing the associated capacity contribution. Secondly, a chemical potential mismatch between SEs and LRMO cathodes drives spontaneous reactions at the composite cathode interfaces. These reactions lead to the formation of mixed ionic/electronic conductive CEI. Furthermore, irreversible oxygen escape further oxidizes the SEs interface, generating the passivation layers. These passivation layers increase interfacial impedance and imped ion transport, ultimately hindering practical advancements in SSBs technology.
LRMO cathodes hold a significant promise for SSBs, as evidenced by research progress across various SEs, including sulfides, halides, polymers, and oxides. To fully realize this potential, some strategies addressing the inherent incompatibility between LRMO cathodes and SEs are crucial. These strategies encompass bulk/interfacial structure design, nanostructured particle engineering, and the construction of stable Li+/e- transport pathways. These approaches can suppress oxygen escape, enhance the high-voltage stability of solid-solid interfaces, and ultimately stabilize oxygen redox while optimizing interfacial dynamics. Consequently, the implementation of these strategies leads to a significant enhancement in the electrochemical performance of LRMO-based SSBs.
LRMO cathodes have attracted considerable attention for SSBs due to their high discharge specific capacity and energy density. Advancements in SSBs utilizing sulfide, halide, polymer, and oxide SEs demonstrate a potential of LRMO cathodes to overcome limitations currently hindering their industrial applications in liquid electrolyte systems. These limitations include gas evolution, TM dissolution, and voltage decay. However, the practical application of LRMO cathodes in SSBs faces some challenges stemming from their inherent properties, such as poor electronic conductivity attributed to their biphasic structure, sluggish interfacial charge transfer kinetics, oxygen escape, high-voltage interfacial instability, and electrochemical-mechanical degradation. Consequently, a comprehensive understanding of failure mechanisms and the development of advanced modification strategies for LRMO cathodes in SSBs are urgently needed. This necessitates several key research directions. Firstly, optimizing large-scale synthesis techniques for single-crystal LRMO cathodes is crucial, coupled with systematic investigation into their degradation mechanisms within SSBs. Such studies should elucidate the complex interplay of mechanical, electrical, and chemical coupling within SSBs. Secondly, the development of zero-strain LRMO cathodes, designed to maintain structural integrity with minimal volume changes during cycling, can effectively mitigate mechanical stress, suppress crack formation (both intergranular and intragranular), and significantly improve long-term cycling stability. Furthermore, machine learning-driven multiscale modeling offers an effective tool for the rational design of bulk/interfacial structures, facilitating superior compatibility and high-voltage stability at the solid-solid interfaces. Finally, the exploration of high-voltage-tolerant SEs specifically tailored for LRMO cathodes, alongside innovations in scalable fabrication processes for ultrathin electrolyte membranes and electrode films, is essential. The synergistic convergence of materials innovation, interfacial engineering and scalable manufacturing offers a transformative potential for realizing the full capabilities of LRMO cathodes. This convergence is crucial for advancing SSBs toward unprecedented levels of energy density, reliability and sustainability. Specifically, these combined efforts will facilitate the production of large-format batteries at the A·h-level, ultimately enabling the large-scale commercialization of SSBs incorporating LRMO cathodes.
Two-dimensional (2D) ion conductors have demonstrated significant advantages in applications such as water treatment, bio-medical, catalysis, energy storage and conversion. The confinement structure of 2D ion conductors provides an ideal platform for studying ion-transport behaviors at nano/angstrom-scale. When the size of the 2D channel is less than 100 nm in at least one direction, the size confinement effect and surface charge of the 2D channel can regulate ion flow, creating nanofluidic transport. This surface-charge-controlled ion transport shows many different properties (e.g. ultrahigh ion conductivity and selectivity) from bulk solutions.
The nanofluidic ion transport has been observed in biological channels (e.g. transmembrane protein on the cell) and natural layered materials (e.g. vermiculite and mica), and gained extensive research interest. To finely control the structure, research attempts have been made to synthesize artificial 2D ion conductors, which are typically achieved by "top-down" and "bottom-up" methods. These artificial 2D ion conductors are normally restacked 2D materials with extrinsic nanofluidics or lamellar crystal materials with intrinsic nanofluidics. Artificial 2D ion conductors can be categorized into three types, including inorganic (e.g. graphene), organic (e.g. covalent organic frameworks), and organic-inorganic hybrid ion conductors (metal-organic frameworks). The nanofluidics in 2D nanochannels originate from the interactions between ions and surface charge. When the spatial size of nanochannels is comparable to those of solvated ions, the ions can be partially or fully desolvated to separate solvent molecules and ions. When ions transport in the nanofluidic channels, ions with the same charge of surface charge on the inner wall can be repeled by the electrostatic force, which leads to unipolar ion transport with high flux. By contrast, ions with the opposite charge will be attracted to suppress their transport. Such ion transport within 2D nanoconfined spaces can create unusual phenomena that are distinct from bulk solution, including ion gating, ion current rectification, selective ion conduction, and ultrahigh ion flux. This review also summarizes key factors influencing nanofluidic ion transport in 2D ion conductors and strategies for regulation, which can be achieved by adjusting internal interlayer spacing and surface chemistry of 2D materials, as well as external field regulation of the confined space.
Benefiting from the studies of nanofluidic mechanisms, the development of 2D ion conductors is rapid in applications where separation and conduction play critical roles. The application can be classified into three types. The first type is the separation of ions and water molecules, which is mainly used for seawater desalination and water purification to promote efficiency and low energy consumption. The second type is the separation of ions with different valences and sizes, which is crucial for ion separation and extraction of high-value elements (e.g. lithium). The third type is accelerating the ion transport of cations or anions, which is one of the keys to determining the rate capabilities in devices for energy conversion (e.g. osmotic energy conversion and photoelectric conversion) and energy storage (e.g. supercapacitors and batteries).
Although research on nanofluidics and applications of 2D ion conductors has made significant progress in recent years, there are still several critical challenges from theoretical to practical perspectives. The differences in the size, tortuosity and surface chemistry of parallel and perpendicular nanochannels in 2D ion conductors can lead to increased overall resistance. For instance, restacked 2D membranes usually show fast horizontal ion transport but significantly hindered ion transport across the vertically restacked layers of membranes. It is thus interesting to investigate perpendicular 2D nanofluidic channels constructed by using novel materials and fabrication methods, particularly introducing the external fields (e.g. magnetic and electrical) as an optimal fabrication strategy in the future. To enhance the consistency of nanofluidic ion flow, the connection precision of diverse 2D nanochannels may be modified by vertical pre-alignment of 2D nanosheets to minimize the tortuosity. The electrical double layer (EDL) model is critical to drive the nanofluidics. In previous studies of EDL, the ions are usually simplified as point charges. However, in such narrow nanochannels, the size of ions should not be neglected, as it could directly influence the ion distribution in the EDL and hence the interactions to regulate nanofluidics. To gain a deep insight into ion transport behaviours in 2D nanochannels, it is crucial to obtain a precise geometric structure, EDL structure as well as various surface properties, such as roughness, hydrophilicity and the distribution of surface charge. Using advanced characterization methods combined with precise theoretical calculation can provide invaluable insights into how to control nanofluidic ion transport. For instance, combining electrochemical quartz crystal microbalance with density functional theory can effectively monitor the ion transport and mass exchange processes in 2D ion conductors. In-situ Raman spectroscopy could be used to record the surface chemistry of the inner walls of 2D nanochannels during ion transport, which helps to further clarify the mechanism. Moreover, the ultrahigh ionic conductivity of 2D ion conductors presents a promising avenue for boosting new technologies, such as solid-state batteries, but issues related to the stability and compatibility of the interface between 2D ion conductors and electrodes should be addressed. Finally, scaling up the production of 2D ion conductors is vital for real-world applications in various devices.
All-solid-state batteries (ASSBs) emerge as a promising next-generation energy storage technology due to their potential for high energy density and enhanced safety. Among the various types of solid electrolytes, sulfide solid electrolytes have attracted much attention due to their high ionic conductivity and excellent mechanical properties. Despite these advantages, the development and industrialization of sulfide-based ASSBs face numerous scientific and engineering challenges. This review focuses on the fundamental scientific issues and engineering difficulties associated with sulfide-based ASSBs, and proposes future directions and recommendations to advance their development and commercialization.
The rapid growth of electric vehicles, consumer electronics, and energy storage systems has driven the development of lithium-ion batteries. However, conventional lithium-ion batteries with a high energy density pose safety risks due to the use of flammable liquid electrolytes. ASSBs, which replace liquid electrolytes with solid electrolytes, offer a safer alternative with a potential for higher energy density. Sulfide solid electrolytes, in particular, exhibit ionic conductivities, compared to those of liquid electrolytes, making them a leading candidate for ASSBs. Despite significant progress, several challenges remain. Sulfide solid electrolytes face issues related to electrochemical stability, humidity sensitivity, and thermal stability. The interfaces between sulfide electrolytes and electrodes (i.e., both cathode and anode) are critical for the battery performance, but are prone to poor contact, chemical reactions, and lithium dendrite growth. These issues hinder the practical application of sulfide-based ASSBs.
The stability of sulfide solid electrolytes is crucial for the performance and safety of ASSBs. Electrochemical stability ensures that the electrolyte can operate in a wide voltage range without decomposing. However, sulfide electrolytes often exhibit narrow electrochemical windows, leading to decomposition at high voltages. Humidity stability is another concern, as sulfide electrolytes tend to react with moisture, producing toxic H2S gas. Thermal stability is also critical, as sulfide electrolytes can undergo thermal decomposition, increasing the risk of thermal runaway. The interfaces between sulfide electrolytes and electrodes are a major bottleneck in ASSBs development. The solid-solid contact between the electrolyte and electrodes often leads to a poor ion transport and an increased interfacial resistance. In addition, chemical reactions at the interface can also degrade battery performance over time. For instance, the interface between sulfide electrolytes and high-voltage cathodes can lead to the formation of high resistance interface layers, reducing battery efficiency. The compatibility of sulfide electrolytes with different anode materials, such as graphite, silicon, and lithium metal, is another critical issue. Graphite anodes suffer from lithium plating at high currents. Silicon anodes offer a high capacity but experience significant volume changes during cycling, leading to mechanical instability. Lithium metal anodes with their high theoretical capacity are prone to dendrite growth and interfacial reactions with sulfide electrolytes.
The large-scale production of sulfide electrolytes is essential for the commercialization of ASSBs. However, the synthesis of sulfide electrolytes is complex and requires a precise control of reaction conditions. High-temperature solid-state methods and liquid-phase synthesis are the two main approaches, each with its own advantages and challenges. Cost control is also a significant factor, as the raw materials for sulfide electrolytes, particularly Li2S, are expensive. The fabrication of thin, uniform, and mechanically robust electrolyte membranes is crucial for ASSB performance. Wet and dry processing methods are commonly used, but each has limitations. Wet processing can lead to solvent-induced degradation of the electrolyte, while dry processing faces challenges in achieving uniform mixing and thin film formation. The assembly of ASSBs involves stacking multiple layers of electrodes and electrolyte membranes. Ensuring a good contact between these layers is critical for battery performance. However, the solid nature of the components makes it challenging to achieve uniform pressure distribution during stacking, leading to increased interfacial resistance.
The development of sulfide-based ASSBs holds a great promise for the future of energy storage. However, significant challenges remain in terms of material stability, interface engineering, and large-scale production. Future research should focus on, i.e., 1) material innovation: Developing new sulfide electrolytes with improved stability and compatibility with high-voltage cathodes and lithium metal anodes, 2) interface engineering: Optimizing the interfaces between sulfide electrolytes and electrodes to enhance ion transport and reduce interfacial resistance, 3) process optimization: Improving the scalability and cost-effectiveness of sulfide electrolyte production and battery assembly processes, 4) battery design: The future design of all-solid-state batteries should focus on optimizing the internal structure via pairing high-performance cathode and anode materials with sulfide electrolytes to enhance energy density, power density, and safety, while improving thermal management and structural stability to extend lifespan and operational efficiency, and 5) standardization and collaboration: Establishing industry standards and fostering collaboration between academia, industry, and policymakers to accelerate the commercialization of ASSBs.
Sulfide-based ASSBs can achieve their full potential, offering high energy density, enhanced safety, and long cycle life for different applications from electric vehicles to grid storage.
All-solid-state lithium batteries (ASSLBs) emerge as a pivotal direction for next-generation energy storage systems due to their high energy density, intrinsic safety, and extended cycle life. Lithium-rich manganese-based layered oxides (LLOs) with their exceptional specific capacity (i.e., >300 mA·h/g) and cost-effectiveness are regarded as a promising cathode candidate for high-energy-density ASSLBs. However, critical challenges such as poor solid-solid interfacial contact between LLOs and solid electrolytes, irreversible lattice oxygen loss, and interfacial side reactions hinder their practical implementation. This review comprehensively analyzes the structural characteristics of LLOs, the anionic oxygen redox (OAR) mechanism, and interfacial challenges in ASSLBs, while systematically summarizing modification strategies across sulfide-, halide-, oxide-, and polymer-based solid electrolyte systems.
The high capacity of LLOs primarily originates from OAR, where reversible O2-/O- redox contributes to extra capacity. However, oxygen release and transition metal (TM) migration lead to voltage decay and structural degradation. To address these issues, gradient doping and surface coating are developed to stabilize lattice oxygen and suppress phase separation. Compared to polycrystalline materials, single-crystal LLOs exhibit superior mechanical stability and interfacial contact, effectively mitigating crack propagation caused by volume changes.
In sulfide-based systems, the space charge layer (SCL) effect and sulfur oxidation at high voltages are the main limiting factors. Strategies such as LLOs surface sulfurization, uniform dispersion by liquid-phase mixing, and functional coatings can effectively reduce the interfacial resistance and enhance the OAR reversibility. For halide electrolytes, the introduction of carbon additives and ion-conductive coatings can establish a continuous conductive transport network. Oxide-based systems benefit from co-sintering LLO with garnet-type Li7La3Zr2O12 and Li3BO3 sintering aids to improve interfacial densification, although Mn/La interdiffusion in co-sintering requires further attention. Polymer electrolytes, especially those formed by in-situ polymerization of propane sultone-based materials, are able to form a thin and uniform cathode-electrolyte interface (CEI), thereby widening the electrochemical stability window.
A critical finding across these systems is the importance of mechanical-electrochemical coupling at interfaces. "Soft-contact" interfaces with flexible ion-conductive layers are essential to accommodate volume changes. Halide electrolytes have a unique compatibility with LLOs via minimizing SCL effects, while sulfide systems demand a precise control of oxidation-prone components to prevent degradation.
Future research should prioritize advanced characterization techniques to elucidate dynamic structural evolution and interfacial degradation pathways during OAR. Material optimization, such as designing Co-free LLOs with gradient TM distribution and single-crystal morphology, can enhance intrinsic Li+/electronic conductivity and structural integrity. Innovations in electrolytes, including hybrid organic-inorganic composites or high-entropy sulfides can balance ionic conductivity (32 mS/cm) and interfacial stability. Scaling up production processes for sulfide/halide electrolytes and addressing their moisture sensitivity are also crucial steps toward commercialization. In summary, interfacial stability remains a cornerstone for high-performance LLOs-based ASSLBs. ASSLBs are poised to achieve energy densities of exceeding 1000 W·h/kg via synergizing material design, interface engineering, and mechanistic understanding, paving a way for their application in electric vehicles and grid-scale storage.
The advancement of the global new energy revolution has placed stringent demands on energy storage technologies, emphasizing the need for high-energy-density and high-power electrochemical devices to enable the grid-scale and public infrastructure energy storage. All-solid-state batteries (ASSBs) exploiting solid ionic conductors as electrolytes offer advantages of high-energy-density, enhanced safety performance and long cycle life, which are considered as a crucial direction for the development of next-generation electrochemical energy storage. Designing and synthesizing solid-state electrolytes (SSEs) with ultrafast ionic conductivity, wide electrochemical windows and excellent mechanical deformability plays a crucial role to realizing the practical application of ASSBs.
To date, various types of inorganic solid electrolytes including oxides and sulfides are extensively investigated, but none of them are successfully combined the advantages of excellent interfacial wettability and outstanding oxidation stability. Oxyhalide SSEs are among the most promising solid electrolytes for the commercialization of ASSBs due to their advantages like good compatibility with high-voltage cathodes, excellent mechanical deformability and remarkable ionic conductivity compared to that of liquid electrolytes. Despite oxyhalide electrolytes use in ASSBs, challenges remain in their practical application, including the scalable preparation, enhancement of humid tolerance and improved compatibility with electrode materials.
In this review, a critical overview of the development, synthesis, ionic conduction mechanisms and challenges of oxyhalide electrolytes is given. Different synthesis routes of oxyhalide electrolytes including the promising hydrate-assisted synthesis method are summarized in detail. Furthermore, the framework structures of various types of oxyhalide electrolytes are analyzed, and the ionic conduction mechanisms in crystalline and amorphous oxyhalide electrolytes are elucidated. The interfacial compatibility of oxyhalide electrolytes with lithium metal anodes and various cathode materials is highlighted, and the latest progress of oxyhalide electrolytes in low-temperature ASSBs is also represented. Finally, future perspectives on designing high-performance oxyhalide electrolytes and their practical applications in ASSBs are provided, aiming to offer guidance for the advancement of oxyhalide-based ASSBs in energy conversion and storage.
Metal oxyhalides ionic conductors represent a highly promising class of inorganic solid electrolytes for realizing the commercialization of high-performance ASSBs due to their outstanding electrochemical stability, excellent mechanical deformability, low-cost preparation and high ionic conductivity, compared to that of liquid electrolytes. Despite certain progress is made for the oxyhalide electrolytes in improving ionic conductivity, hydrate-assisted synthesis and low temperature application in ASSBs, some challenges remain for their practical application, including large-scale preparation, improving of moisture instability and enhancing compatibility with electrode materials. The attractive future research directions and prospects are outlined as follows, i.e., (1) Scale-up preparation: The wet-chemistry synthesis offers several advantages for the preparation of oxyhalide electrolytes, including scalable production, effective size control and shortened reaction time. However, reports on synthesizing oxyhalide electrolytes employing the wet-chemistry method remain scarce. By introducing auxiliary agents into the aqueous solution as a coordination agent to preferentially react with metal halides to form stable intermediates, offering a crucial guidance for the development of wet-chemistry synthesis of oxyhalide electrolytes, (2) Revealing ion-conduction mechanism: Advanced characterization techniques, such as synchrotron X-ray diffraction (SXRD), neutron powder diffraction (NPD), X-ray absorption near-edge structure (XANES) and solid-state nuclear magnetic resonance (SSNMR), can be preferentially utilized to deeply analyze the local structure of oxyhalide electrolytes, and combined with simulation and computational modeling to establish the structure-performance relationships of oxyhalide electrolytes, effectively promoting the design and synthesis of next-generation ultrafast ionic conductive oxyhalide electrolytes, (3) Enhancement of chemical stability: The chemical stability of oxyhalide electrolytes exerts a crucial influence on the implementation in their entire life from preparation, storage and transportation to application. An in-depth understanding of the degradation mechanisms of oxyhalide electrolytes when exposed to humid air and polar solvents can provide a significant theoretical guidance for the development of highly moisture-resistant oxyhalides and solvents with a good compatibility towards oxyhalide electrolytes, (4) Improving electrode-electrolyte interface compatibility. The development of highly ionically conductive oxyhalides with a superior reduction stability that are compatible with alkali metal anodes, and the construction of stable passivation layers at cathode-oxyhalide interfaces to suppress side reactions can offer crucial pathways for achieving high-energy-density ASSBs with oxyhalide electrolytes, and (5) Fabrication of electrolyte/electrode film: Tape casting is considered as a scalable strategy for the preparation of ultra-thin electrolyte membrane and electrode sheet. The screening of solvents and binders compatible with oxyhalides and the optimization of slurry component content can be the promising research directions in future due to the limited compatibility of oxyhalides with conventional polar solvents that are similar to those used in halide electrolytes. In addition, the solvent-free process for preparing self-supporting oxyhalide electrolyte membranes and sheet electrodes presents advantages such as simplified processes and reduced environmental pollution, providing a viable pathway for large-scale applications of oxyhalide electrolytes. The unique dual-anion chemistry of oxyhalide electrolytes grants them outstanding comprehensive performance, positioning them as one of the most promising solid electrolytes for the commercialization of ASSBs. It is foreseeable that ASSBs utilizing oxyhalide electrolytes will unlock new opportunities for the storage and conversion of renewable energy in future.
The global transition toward renewable energy and electrified transportation has intensified the demand for advanced energy storage systems with high energy density, intrinsic safety, and long-term durability. Conventional lithium-ion batteries (LIBs) in the market face critical limitations, i.e., organic liquid electrolytes are flammable, posing significant safety risks (i.e., thermal runaway and combustion), and their energy density is approaching theoretical limits (i.e., ~300 W·h·kg-1). These shortcomings hinder their applicability in emerging technologies such as electric vehicles (EVs), grid-scale storage, and high-power portable electronics. All-solid-state batteries (ASSBs), which replace liquid electrolytes with solid-state electrolytes (SSEs), offer a revolutionary solution. SSEs eliminate flammability risks, enable the use of lithium metal anodes (i.e., theoretical capacity of 3860 mA·h·g-1), and facilitate compact cell designs through bipolar stacking. Among SSE candidates, halide-based electrolytes emerge as a game-changing material class due to their unique advantages like ultrahigh ionic conductivity, high voltage compatibility, mechanical adaptability, and scalable synthesis. The urgency to develop halide SSEs is further underscored due to the growing need for safe, high-energy-density batteries in critical applications. This article provides a comprehensive and updated review of the classification, structure, synthesis methods, air stability, mechanical stability, and applications of halide electrolytes at both cathode and anode interfaces.
Structural design is pivotal in developing superionic conductors as it serves as a primary determinant of ionic conductivity. Effective strategies to enhance lithium-ion conductivity include regulating the concentration and rational occupation of lithium ions and lithium vacancies within the electrolyte. Halide-based electrolytes exhibit an exceptional structural tunability, providing a foundation for designing novel electrolytes with optimized properties. Among these strategies, elemental doping stands out as one of the most common approaches to improve ionic conductivity in halide electrolytes. In recent years, high-entropy materials, characterized by their adjustable chemical compositions and unique properties, indicate widespread applications in various fields. Introducing high-entropy strategies into SSEs can effectively boost ionic conductivity through chemical disorder and local lattice distortions, while reducing reliance on rare-earth elements. In addition, amorphous SSEs have attracted much attention due to their outstanding mechanical flexibility and rapid ion transport capabilities, which arise from the decoupling of charge carriers from the supporting matrix. This review also highlights the synthesis methods for halide-based electrolytes. Simple, cost-effective, and environmentally friendly synthetic routes are crucial for advancing the industrialization of these materials. The existing approaches primarily involve solid-state, liquid-phase, and vapor-phase synthesis techniques, each of which significantly affects the resulting electrolyte structure and ionic conductivity.
Air stability is crucial for SSEs, impacting their entire lifecycle from synthesis to application. Halide-based electrolytes, derived from hygroscopic halide salts, are prone to moisture-induced degradation during synthesis and storage. To enhance their air stability, some methods like surface coating and structural modification are employed. For instance, creating physical barriers, superhydrophobic membranes, or doping with In3+ can significantly improve moisture resistance. In ASSBs, inorganic SSEs must have good electrochemical properties and excellent mechanical properties. Bulk modification as a common approach to improving halide-based electrolytes performance also boosts mechanical stability. For instance, O2- doping can disrupt the crystal structure of electrolyte, making it more ductile. In addition, adjusting the particle size of halide-based electrolytes and combining them with binders to form organic-inorganic composite membranes can also enhance their mechanical properties.
As a component in direct contact with the positive and negative electrodes, understanding the electrochemical stability and interfacial reactions of halide SSEs is crucial for achieving high-energy-density and long-cycle-life halide-based ASSBs. For high-voltage cathodes, halide SSEs are among the most promising. The oxidation potential of halide SSEs mainly depends on the halogen anion, especially for chlorine- and fluorine-based halides, whose high electronegativity prevents oxidation at battery operating voltages. To further enhance the cathode interface stability of halide SSEs, element doping can broaden the thermodynamic electrochemical window or form a stable cathode-electrolyte interphase (CEI) in-situ. Structural control, like reducing the SSE's Young's modulus and particle size or coating the SSE on the cathode material surface to improve solid-to-solid contact in composite cathodes, is also effective. The instability of halide SSEs with metal lithium mainly stems from the transition metals in the halide. The high potential difference between halide SSEs and lithium metal makes direct contact with lithium or lithium alloy anodes extremely unstable. This leads to high-resistance interfacial layers that impede Li+ diffusion and cause SSE degradation, triggering lithium dendrite growth. To stabilize the halide SSE/anode interface, constructing interfacial buffer layers, optimizing SSE structure, and developing lithium alloy anodes are essential strategies.
Although halide electrolytes demonstrate remarkable advantages, their practical implementation in ASSBs systems still faces significant challenges. To overcome these barriers, future research must prioritize the large-scale production of highly stable, cost-effective halide electrolytes with superior ionic conductivity, while exploring composite electrolyte architectures that synergistically combine the strengths of halides with complementary materials. Advanced characterization techniques should be systematically employed to elucidate structure-property relationships and interfacial dynamics, guiding the rational design of batteries with enhanced safety, ultrahigh energy density, and extended cycle life. These efforts will accelerate the commercialization of ASSBs technologies, addressing the growing demands for clean energy solutions in electric mobility, grid storage, and next-generation electronics.
With the rapid advancement of portable electronic devices, electric vehicles, and large-scale energy storage grids, next-generation rechargeable batteries with higher energy densities and enhanced safety have attracted much attention. Solid-state lithium metal batteries with high-safety solid-state electrolytes and lithium metal at the maximum specific capacity as an anode hold a tremendous potential for the next generation of rechargeable batteries. As a critical component of solid-state lithium metal batteries, solid-state electrolytes play a pivotal role in advancing their development. The existing solid-state electrolyte materials (i.e., organic polymer electrolytes, oxide electrolytes, sulfide electrolytes, and halide electrolytes) are systematically investigated, with the oxide solid-state electrolytes standing out due to their excellent overall performance. To achieve the practical application of oxide solid-state electrolytes, substantial research efforts are directed at modifying ceramic grain boundaries to improve ionic conductivity and mechanical properties and reduce electronic conductivity. Also, research on ceramic films is equally important to achieve a high energy density.
The sintering process of ceramics is a critical factor affecting material properties, especially for the improvement of grain boundary. Relative density, grain boundary strength, and ionic/electronic conductivity are dominant factors impacting the long-term stability of the battery, with relative density as the most fundamental performance of ceramic electrolyte that enables other characteristics to be manifested effectively. The regulation of the preparation process, including powder preparation method, ceramic sintering temperature, and atmosphere, can effectively enhance the ceramic relative density. The powder preparation route, in particular, has a considerable effect on the final properties of LLZO ceramic, such as grain size and size distribution, relative density, microstructure, and ionic/electronic conductivity. In the sintering, some parameters such as sintering temperature, dwelling time, pressure, and the lithium oxide atmosphere play a crucial role in promoting the densification of LLZO ceramic.
Atmospheric sintering is still the most common, simple, and low-cost method to prepare LLZO ceramics although it has a longer sintering time and a higher sintering temperature, compared to the pressurized sintering. The prolonged high-temperature process leads to lithium loss and the formation of impurity phases like La2Zr2O7 in the electrolyte, which is detrimental to reducing the densification and ionic conduction behavior of the ceramics. To promote the densification and lower the sintering temperature, various kinds of sintering aids are adopted to assist the sintering process. A variety of low melting point additives, such as Li3BO3, LiO2-B2O3-SiO2-CaO-Al2O3, etc., are used as ceramic sintering aids. Subsequently, optimization of sintering processes and sintering aids are emerging, such as embedding-sintering, atmosphere-reversible control additives, lithium source-green body separation sintering, endogenous atmosphere sintering aids, etc.. LLZO ceramics sintered in the endogenous atmosphere with sintering additive of Li6Zr2O7 can realize the densities of up to 97.21% in the absence of mother powder and under atmospheric pressure.
In highly densified LLZO ceramics, dendrite growth and even piercing of the ceramic sheet are still inevitable, indicating that dendrite growth is related to ceramic relative density and ionic conductivity and is also closely related to the electronic conductivity and fracture toughness of ceramics. Multifunctional additives are reported to regulate the compositions, microstructures, as well as physical and electrochemical properties at the internal grain boundaries of LLZO ceramic in addition to improving the relative density and ionic conductivity of the ceramics. Among them, (Li2O)0.733(ZrO2)0.267, Li6Zr2O7, Li2WO4, Li2CuO2, LaTiO3, etc., are considered as effective sintering additives.
To realize the high energy density of solid-state lithium metal batteries, thin-filming of ceramic electrolyte has attracted recent attention. Since the reduction of the thickness of LLZO ceramic leads to a decrease in the mechanical properties of the ceramics, a balance between the thickness and strength of the electrolyte is of great significance. Realizing the thin-film of LLZO ceramic through rational structural design is crucial to achieving a high energy density of solid-state batteries. In this case, ceramic films with different structures, such as single-layer dense ceramic, multilayer ceramic, and single-layer porous ceramic, are reported. A lithium-metal battery based on an interface-optimized 74 μm-thick single-layer dense LLZO ceramic has the excellent long-cycle stability of more than 800 cycles. A lithium-symmetric battery based on an optimized 115 μm-thick multilayer ceramic exhibits an ultra-high critical current density of 100 mA·cm-2. A 12 μm-thick single-layer porous ceramic composited with a polymer electrolyte is expected to achieve energy densities of greater than 350 W·h·kg-1. In addition, the quality of the green body (i.e., uniformity, flatness, and residual stress) and the sintering regime have a significant effect on the phase purity, ionic conductivity, surface state, and film flatness of LLZO after sintering due to the high sintering temperature of LLZO as well as the volatile properties of Li, La, Zr, and O in the composition. Therefore, some novel preparation processes to prepare ceramic films are developed in recent years. In particular, the combination of tape-casting and ultrafast-sintering has a promising application in the preparation of LLZO ceramic films.
Although significant progress is made in the development of garnet-type solid-state electrolytes, their practical application in all-solid-state lithium batteries still faces challenges. Future research should focus on some key issues, i.e., the application of artificial intelligence and high-throughput computing in ceramic sintering additives, the development of new preparation methods for ceramic thin films, and the preparation, evaluation, and analysis of the full battery. Moreover, it is essential for the practical application of ceramic-based solid-state lithium metal batteries to simultaneously adapt testing standards, characterization techniques and failure analysis methods.
The rapid expansion of lithium-ion batteries in consumer electronics, electric vehicles, and energy storage systems escalates a demand for batteries with higher energy density and enhanced safety. However, conventional lithium-ion batteries employing liquid electrolytes are increasingly constrained due to their limited electrochemical stability, susceptibility to leakage, and lithium dendrite formation, which pose risks of short circuits and thermal runaway. Solid-state batteries (SSBs) with solid electrolytes present a promising solution to these challenges, offering a potential for higher safety and energy density.
Recent advancements in SSBs include the development of solid electrolytes with a high ionic conductivity, solid-solid interface optimization, and composite electrode design. Nonetheless, some issues such as lithium-ion transport barriers across phases, interfacial impedance, and the performance limitations of thick electrodes continue to impede the commercial viability of SSBs. To address these multifaceted challenges, a concept of "lithium-ion transport throughput" is proposed as a comprehensive descriptor for evaluating SSB performance. This descriptor quantifies the quantity of lithium ions transported across the electrode/electrolyte interface per unit area over time, considering some factors such as areal capacity and charge/discharge rates.
This review systematically examines strategies to enhance lithium-ion transport throughput from three key perspectives, i.e., bulk ionic transport in solid electrolytes, electrode/electrolyte interface design, and synergistic ionic/electronic transport networks within electrodes. we aim to offer insights into improving the overall performance of SSBs to meet the demands for high safety and energy density in next-generation energy storage systems via integrating materials design with structural optimization. In addition, we also conduct quantitative calculations to analyze lithium-ion transport throughput in recently published high-performance SSBs, providing a detailed comparison of various systems. We illustrate how material advancements and interface designs affect overall performance via compiling representative data (i.e., areal capacity, charge/discharge rates, and resulting throughput values). These calculations highlight trends and identify strategies that can achieve significant throughput improvements, offering a robust foundation for future optimization efforts.
The introduction of lithium-ion transport throughput offers a novel and integrated approach to assess the charging and discharging capabilities of SSBs. Lithium-ion transport throughput provides a holistic understanding of the electrochemical processes within SSBs via considering both areal capacity and current density, bridging a gap between theoretical performance and practical application. Future studies should focus on refining this descriptor and employing it as a standard for evaluating SSB performance across various material systems.
The ionic conductivity of solid electrolytes remains a key property of SSB performance. Recent advancements, such as high-entropy doping, amorphous structures, and vacancy engineering, achieve significant improvements in ionic transport. For instance, high-entropy sulfide electrolytes exhibit ionic conductivities, compared to liquid electrolytes. The development of halide electrolytes shows their high voltage stability and ionic conductivities.
Interface impedance is a critical barrier in SSBs. Conventional solid-solid contacts restrict ionic transport efficiency. Innovations such as mixed-conductive interlayers, magnetron sputtering techniques, and porous or functionalized interface layers demonstrate effectiveness in reducing interface resistance and enhancing long-term stability. Future research should emphasize scalable techniques for interface engineering to ensure compatibility with large-scale production.
High-loading electrode designs are essential for improving energy density, but often face ionic and electronic transport challenges. Constructing electronic and ion dual-transport networks within electrodes has a potential to address these issues. Some strategies such as integrating conductive nanomaterials and designing vertically aligned structures can optimize the utilization of active materials and improve high-rate performance. The integration of lithium alloy layers in anodes also offers an approach to enhance lithium-ion transport and address volume change issues during cycling.
The development of solid-state batteries (SSBs) requires a multidisciplinary approach that combines materials science, interface engineering, and structural design. One key research priority is material innovation, which involves developing solid electrolytes with higher ionic conductivities and lower costs. Another priority is to achieve long-term stability and low impedance at solid-solid interfaces, which can be accomplished through techniques such as surface coating, interfacial buffer layers, and in-situ formation of interfacial layers. Structural optimization is also crucial, as it involves designing thick electrode architectures with optimized ionic and electronic transport pathways. Finally, system-level integration is essential, as it requires attention to thermal management, mechanical integrity, and scalability. Collaborative efforts between academia and industry are vital to accelerate the transition from laboratory-scale innovations to commercial products.
SSBs can overcome current limitations and be widely used in electric vehicles and grid-scale energy storage via addressing the challenges above. The ongoing development of SSB technology is crucial for promoting energy sustainability and reaching global carbon neutrality goals.