收藏切换
Research Progress on Key Materials for High-Temperature Electrochemical Ammonia Synthesis by Proton-Conducting Ceramic
收藏切换
Jiabin WANG1, Lu ZHOU1, Ye YANG2, Dong YAN1, Jian LI1, Lichao JIA1
Journal of the Chinese Ceramic Society | 2025, 53(10) : 3056 - 3068
Less
收藏切换
Journal of the Chinese Ceramic Society | 2025, 53(10): 3056-3068
• Review •
Research Progress on Key Materials for High-Temperature Electrochemical Ammonia Synthesis by Proton-Conducting Ceramic
Full
Jiabin WANG1, Lu ZHOU1, Ye YANG2, Dong YAN1, Jian LI1, Lichao JIA1
Affiliations
  • 1.School of Materials Science and Engineering, State Key Lab of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, China
  • 2.International Cooperation Center for Science and Technology, Ministry of Science and Technology, Beijing 10084, China
  • WANG Jiabin (1998-), male, Doctoral candidate. E-mail:

About Author:

WANG Jiabin (1998-), male, Doctoral candidate. E-mail:

Published: 2025-10-20 doi: 10.14062/j.issn.0454-5648.20250187
Outline
收藏切换

As the second largest chemical product globally, ammonia plays a pivotal role in the economy. The conventional Haber-Bosch process urgently needs innovation due to its high energy consumption and environmental pollution. The high-temperature electrochemical ammonia synthesis system based on protonic ceramic cells, which uses electric energy to overcome the thermodynamic barrier of nitrogen activation and achieves green synthesis under ambient pressure conditions, has attracted much attention.

Proton-conducting ceramic cells consist of an electrolyte and two electrodes (i.e., ammonia electrode and hydrogen electrode). The electrolyte must simultaneously fulfill dual functions, i.e., proton conduction and gas isolation. Its material design requires a) dense microstructure to block gas permeation, b) high proton conductivity and negligible electronic conductivity, c) chemical stability under high-temperature conditions with exposure to H2O, CO2, and NH3, and d) thermal expansion coefficient compatibility with electrode materials to avoid thermomechanical stress-induced damage. This review systematically represents the applications of perovskite, fluorite, and pyrochlore-type electrolytes in ammonia synthesis. SrCeO3-based oxides are the reported perovskite materials with a proton conductivity, with their proton transport capacity that is enhanced through ionic doping strategies. Compared to other perovskite oxides, BaCeO3-based perovskites with a higher conductivity are currently among the most extensively studied proton-conducting materials. Doping with rare-earth metals is a common strategy to improve the proton conductivity of BaCeO3-based oxides. Alkaline-earth zirconate oxides (i.e., CaZrO3, SrZrO3, BaZrO3) exhibit lower proton conductivity than cerium-based oxides but demonstrate superior chemical stability and mechanical strength. LaGaO3-based oxides achieve a nearly pure proton conductivity in H2 atmospheres, and LaGaO3-based electrolytes doped with Ca2+, Sr2+, or Ba2+ demonstrate a good performance in ammonia synthesis. Beyond perovskites, non-perovskite oxides such as fluorite (i.e., AO2) and pyrochlore (i.e., A2B2O7) also exhibit a notable proton conductivity under high-temperature and hydrogen-containing conditions. Rare-earth-doped CeO2 fluorite-type electrolytes outperform perovskite counterparts in ammonia generation rates. SDC electrolyte achieves a record-high ammonia formation rate of 8.2×10-9 mol·s-1·cm-2 at 650 ℃ as the maximum reported value based on proton-conducting ceramic. Pyrochlore-structured electrolytes have a proton conductivity comparable to fluorite structures but with enhanced chemical stability.

The catalytic activity and stability of the ammonia electrode directly affect the rate of ammonia synthesis. Electrode materials require superior nitrogen adsorption/dissociation capabilities coupled with a high NH3 selectivity. Also, ammonia electrodes must demonstrate adequate electronic/protonic conductivity and chemical stability. Noble metals are widely used in early-stage proton-conducting ceramic electrochemical ammonia synthesis due to their high electronic conductivity and catalytic activity. Ag-Pd bimetallic alloys are the most common electrode materials. Pd exhibits a high catalytic activity for NRR, enabling N≡N bond dissociation at elevated temperatures. However, Pd preferentially adsorbs H atoms over N atoms, leading to dominant HER over NRR. Ag-Pd alloy partially suppresses HER, while enhancing ammonia production rates and faradaic efficiency. Perovskite materials become promising alternatives for ammonia electrodes due to their tunable structure, high thermal stability and low cost. Cobalt-based perovskites possess a superior catalytic activity, and they are extensively studied for electrochemical ammonia synthesis. However, some challenges such as cobalt reduction/volatilization, high thermal expansion coefficients, and elevated costs restrict their practical application. Ru-doped perovskites are particularly attractive due to the superior catalytic activity for N2 activation. Iron-containing perovskites have attracted much attention as cathode materials for protonic ceramic ammonia synthesis. The multivalent characteristics of Fe confer dual advantages in vacancy regulation and electronic structure optimization.

Summary and prospects

High-temperature proton-conducting ceramic ammonia synthesis remains in the fundamental research stage, requiring further studies in proton source optimization, material development, and reaction mechanism elucidation. For proton source exploration, previous studies predominantly used high-cost pure H2 as a proton source. Recent research has confirmed the feasibility of H2O as a proton source, but this imposes stringent requirements on electrode stability under steam exposure. Hydrogen derived from steam methane reforming or water-gas shift reactions offers an alternative strategy, enabling potential reductions in energy consumption and CO2 emissions. Future work should systematically evaluate the protonation efficiency of H2O, CH4, and other candidates, establishing a matching mechanism among hydrogen sources, electrolytes, and electrodes. Compared to conventional metal electrodes, perovskite electrodes exhibit unique advantages in cost-effectiveness and performance tunability. However, their catalytic activity and long-term operational stability require an enhancement. Strategies such as ionic doping, defect engineering, in-situ exsolution, and advanced synthesis techniques can optimize crystal structures, enabling electrodes with high activity and durability. The reaction mechanism of protonic ceramic ammonia synthesis remains unclear. In-depth studies on catalytic pathways and degradation mechanisms at ammonia electrodes are urgently needed. The density functional theory should be used to calculate N2 adsorption/activation energy barriers and proton transport pathways, establishing structure-activity relationships between catalyst electronic structures and NRR performance. In-situ X-ray photoelectron spectroscopy and in-situ transmission electron microscopy are used to analyze the proton migration process at the hydrogen electrode and N2 activation process at the ammonia electrode, and the DRT analysis is used to reveal the velocity determination steps under multi-field coupling conditions. These studies will provide a theoretical support for the construction of efficient and stable proton ceramic ammonia synthesis system.

synthesis of ammonia  /  proton ceramic electrolyte  /  ammonia electrode material  /  perovskite  /  electrochemistry
王嘉宾, 周露, 杨烨, 颜冬, 李箭, 贾礼超. 高温质子陶瓷电化学合成氨关键材料的研究进展. 硅酸盐学报, 2025 , 53 (10) : 3056 -3068 . DOI: 10.14062/j.issn.0454-5648.20250187
Jiabin WANG, Lu ZHOU, Ye YANG, Dong YAN, Jian LI, Lichao JIA. Research Progress on Key Materials for High-Temperature Electrochemical Ammonia Synthesis by Proton-Conducting Ceramic[J]. Journal of the Chinese Ceramic Society, 2025 , 53 (10) : 3056 -3068 . DOI: 10.14062/j.issn.0454-5648.20250187
Year 2025 volume 53 Issue 10
12
3
Cite this Article
BibTeX
Article Info
doi: 10.14062/j.issn.0454-5648.20250187
  • Receive Date:2025-03-19
  • Online Date:2026-10-21
  • Published:2025-10-20
Article Data
Affiliations
History
  • Received:2025-03-19
  • Revised:2025-04-17
Funding
Affiliations
    1.School of Materials Science and Engineering, State Key Lab of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074, China
    2.International Cooperation Center for Science and Technology, Ministry of Science and Technology, Beijing 10084, China

Corresponding:

JIA Lichao (1985-), male, Ph.D., Professor. E-mail:
References
Share
https://castjournals.cast.org.cn/joweb/gsyxb/EN/10.14062/j.issn.0454-5648.20250187
Share to
QR

Scan QR to access full text

Cite this article
BibTeX
Citations
表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
关闭全屏
  • BibTeX
  • EndNote
  • RefWorks
  • TxT