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Damage Mechanism of Magnesium-chromium Refractories for Copper Smelting Anode Furnace
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Ningxuan ZHANG1, Guoqing XIAO1, Feng DUAN1, Donghai DING1, Xiaochuan CHONG1, Runtang FEN2, Xiaoli TIAN2, Yikang MOU3
Journal of the Chinese Ceramic Society | 2021, 49(9) : 2025 - 2035
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Journal of the Chinese Ceramic Society | 2021, 49(9): 2025-2035
• Research Article •
Damage Mechanism of Magnesium-chromium Refractories for Copper Smelting Anode Furnace
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Ningxuan ZHANG1, Guoqing XIAO1, Feng DUAN1, Donghai DING1, Xiaochuan CHONG1, Runtang FEN2, Xiaoli TIAN2, Yikang MOU3
Affiliations
  • 1.College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China
  • 2.Puyang Refractories Group Co., Ltd., Technology Center, Puyang 457100, Henan, China
  • 3.SDIC Jincheng Metallurgical Co., Ltd, Lingbao 472500, Henan, China
  • ZHANG Ningxuan (1995-), male, Master candidate. E-mail:

About Author:

ZHANG Ningxuan (1995-), male, Master candidate. E-mail:

Published: 2021-09-20 doi: 10.14062/j.issn.0454-5648.20210019
Outline
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Copper smelting anode slag and magnesia-chrome brick located in different parts of rotary anode furnace were characterized by X-ray fluorescence spectroscopy, X-ray diffraction reflection polarizing microscopy, scanning electron microscopy (SEM)-energy dispersive spectroscopy. The damage mechanism of magnesia-chrome brick was investigated. The results show that the damage index of the magnesia-chrome bricks at the end wall, cylinder and tuyere (redox opening) of the anode furnace in service for 8 months are 8.9%, 21.6%, and 55.1%, respectively. The end wall magnesia chrome brick is mainly eroded by silicate phase to form forsterite (Mg2SiO4), which forms a dense slag layer at the hot end of magnesia chrome brick, and hinders the erosion and penetration of molten copper and slag, leading to the minimum corrosion degree of magnesia chrome brick. The magnesia chrome brick of cylinder is corroded and penetrated by copper and cuprous oxide. The rotation of furnace and serious erosion and penetration increase the probability of structural spalling of magnesia chrome brick, and the degree of erosion is greater than that of end wall magnesia chrome brick. A high oxygen potential of the redox tuyere magnesia-chrome brick in the oxidation stage can suffer the greatest penetration of cuprous oxide. The alkaline flux sodium carbonate added during slagging has a more obvious aggravating effect on the erosion of the magnesia-chrome brick. Na2O from Na2CO3 decomposition reacts with part of the chromium spinel to form Na2Cr2O4, which destroys the direct bonding of magnesia-chrome bricks. In addition, the complex service environment such as melt erosion, turbulence, and reducing agent injection causes a frequent peeling of the redox tuyere magnesia-chrome brick structure with the maximum degree of corrosion.

crude copper refining  /  anode furnace  /  magnesia chrome brick  /  damage mechanism  /  corrosion  /  infiltration
张宁轩, 肖国庆, 段锋, 丁冬海, 种小川, 侯星, 冯润棠, 田晓利, 牟一康. 铜冶炼阳极炉镁铬质耐火材料损毁机理. 硅酸盐学报, 2021 , 49 (9) : 2025 -2035 . DOI: 10.14062/j.issn.0454-5648.20210019
Ningxuan ZHANG, Guoqing XIAO, Feng DUAN, Donghai DING, Xiaochuan CHONG, Runtang FEN, Xiaoli TIAN, Yikang MOU. Damage Mechanism of Magnesium-chromium Refractories for Copper Smelting Anode Furnace[J]. Journal of the Chinese Ceramic Society, 2021 , 49 (9) : 2025 -2035 . DOI: 10.14062/j.issn.0454-5648.20210019
Year 2021 volume 49 Issue 9
32
8
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Article Info
doi: 10.14062/j.issn.0454-5648.20210019
  • Receive Date:2021-01-06
  • Online Date:2026-10-30
  • Published:2021-09-20
Article Data
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History
  • Received:2021-01-06
  • Revised:2021-02-04
Funding
Affiliations
    1.College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China
    2.Puyang Refractories Group Co., Ltd., Technology Center, Puyang 457100, Henan, China
    3.SDIC Jincheng Metallurgical Co., Ltd, Lingbao 472500, Henan, China

Corresponding:

DUAN Feng (1970-), male, Associate Professor. E-mail:
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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