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2025 Volume 51 Issue 5  Published: 2025-10-25
    Expert Forum
  • Zhili Li , Hongxia Liu , Wenyi Shi , Yan Jin

    The method of testing recrystallization temperature for cold rolled sheet with thermal simulated test machine in laboratory is introduced in this paper. The thermal simulation experiment schemes with a series of annealing temperatures and time are designed combining with on-site production conditions. The recrystallization temperature of test steel is obtained through thermal simulation experiments of SPFC390 cold rolled sheet at a series of temperatures, hardness test and microstructure analysis. The recrystal activation energy and coefficients are obtained by calculation as well as the relational model of recrystallization temperature and annealing time for test steel is established, which could provide the basis for formulating or optimizing annealing process on site.

  • Production Practices and Management
  • Bin Pei , Lei Zhu , Liting Zhao , Zhimin Zhao , Zhelin Zhao

    The experimental study on discarding tailings in advance is carried out for raw ore to be ground and ore discharged by primary ball mill of a mine with the processes of dry-type and wet-type discarding tailings in advance based on studying process mineralogy of low grade iron ore in the mine as well as size composition of raw ore to be ground and ore discharged by primary ball mill in the existing process. The experiment results showed that the tailings with productivity of 28.27% and content of magnetic iron of 0.44% could be discarded for raw ore to be ground with dry-type discarding tailings in advance; the tailings with productivity of 33.44% and content of magnetic iron of 0.49% could be discarded for raw ore to be ground with wet-type discarding tailings in advance; the tailings with productivity of 41.39% and content of magnetic iron of 0.36% could be discarded for ore discharged by primary ball mill with wet-type discarding tailings in advance.

  • Production Practices and Management
  • Lijun Fu , Xin Jiang , Xiaoyi He , Lele Shang

    In this paper, the effects of optimizing structure of coal as fired on metallurgical performances of coke are systematically studied by adding XN fat coal and SX coking coal S1.3 based on the coal as fired of coke oven in a company aiming at the strict requirements of coke quality for blast furnace ironmaking. The experimental results showed that the coke strength after reaction (CSR) and mechanical strength (M40) could be significantly improved with both scheme 1 and 2, thereinto, CSR was increased by 7.7 percentage point, M40 was increased by 6.4 percentage point as well as proportion of large and medium coke size was increased by 7.64 percentage point with scheme 2 compared with those of basic scheme. This study provides theoretical and practical basis for industrial coal blending optimization.

  • Production Practices and Management
  • Yuzhu Li , Haiquan Liang , Shen Zhang , Yong Zhang

    In this article, the increase of ore types blended under the current condition of proportion of iron concentrate in sintering of Baotou Steel is researched as well as optimal ore blending scheme is proposed through comprehensive evaluation of sinter from such aspects as the chemical composition, size composition and metallurgical performances. The research results showed that the quality indexes of sinter in scheme 4 (45% self-produce iron concentrate+31% Mac fines+11%FMG mixed ore fines+5% high-silicon Brazilian rough ore fines+4% Indian ore fines+3% limonite) reached optimal values, solid fuel consumption was decreased by 3.46 kg/t compared with that of benchmark scheme, finished product rate was increased by 3.09 percentage point, drum strength was increased by 2.54 percentage point and average particle size was increased by 0.37 mm so that this scheme was preferred.

  • Production Practices and Management
  • Xiaoyi He , Zhanbin Zheng , Guowei Fu , Shuguang Liu , Lijun Fu , Shouyang Tian

    In the paper, the study on effect laws of ore proportioning structure on quality of pellet is carried out aiming at such problems as low strength and high reduction swelling rate of manufactured pellet caused by high contents of such harmful elements as K, Na, F and S in iron ore concentrate of Bayan Obo. The study results showed that the pellet could be promoted to be fully oxidized, compressive strength of pellet could be improved and reduction swelling of pellet could be restrained by adding high silicon hematite and high magnesium magnetite with low contents of sulfur and alkali metal. The compressive strength of pellet could be significantly increased to 2 380 N and reduction swelling rate could be reduced to 13.2% with the scheme of optimizing ore proportioning that 52% iron ore concentrate of Bayan Obo+32% high silicon and low sulfur magnetite concentrate+8% high silicon hematite concentrate+8% high silicon high magnesium magnetite concentrate, which could provide the theoretical support and technical path for preparing high quality pellet with iron ore concentrate of Bayan Obo.

  • Production Practices and Management
  • Wanjun Qian , Jinhou Qiu , Shupeng Li , Tao Li , Ting Lei

    In order to effectively break through the bottleneck problem of capacity of sinter, upgrading and transformation of existing 265 m2 sintering machine are implemented. The capacity of sintering machine is significantly enhanced through adopting a series of measures including widening trolley, upgrading main exhauster and optimizing pelletizing system. After the transformation, average daily output of sinter is increased by 1 013 t and utilization coefficient of sintering machine is improved from 1.332 t/ (m2·h) to 1.484 t/ (m2·h); drum index of sinter is increased by 0.3 percentage point and its size composition is improved; solid fuel consumption of sintering is decreased by 1.19 kg/t and electricity consumption is decreased by 4.97 kWh/t so that the energy medium and manufacturing costs are significantly reduced.

  • Production Practices and Management
  • Xiangzhou Gao , Xiang Ma , Hengliang Yu , Zhuotuan Guo , Junhui Lu , Zhibin Zhang

    In the design of blast furnaces in Baotou Steel, “long campaign of blast furnace” is always the subject. In order to adapt to the smelting of special ore in Bayan Obo, blast furnace profile is gradually developed towards low shaft, the part below middle of blast furnace shaft is constructed with microporous alumina carbon brick instead of carbon brick, thick furnace lining is gradually changed to thin skinned lining, furnace hearth is with domestic large carbon brick and high heat-conducting UCAR carbon brick as well as low heat-conducting furnace hearth is changed to high heat-conducting furnace hearth. The production technology management system that could ensure stable and smooth operations of blast furnace, high output and low consumption as well as campaign of blast furnace to be over 15 years is formulated through paying attention to construction quality, optimizing cooling equipment and medium parameters, adhering to the principle of beneficiated burden material, controlling contents of harmful elements as fired, keeping furnace hearth active as well as strengthening technologies and management measures at later stage of campaign.

  • Production Practices and Management
  • Guangsheng Liang , Lijun Wang , Liang Shao , Jincai Wang

    The alloying before VD (vacuum degassing) process is developed by optimizing slag formation process and deoxidation system of LF (ladle furnace) as well as the alloying operation after VD is changed to before VD process aiming at such problems as fluctuation of composition of molten steel, excessive inclusions and long production time caused by lagged alloying operation after VD in the vacuum treatment process of aluminium killed steel. The application practices showed that the holding time of white slag was extended to 15~20 min, total oxygen content of molten steel after VD was reduced to 0.001 2%~0.002 0%, rating of fine B class inclusion (Al2O3) was decreased from grade 2.0 to grade 1.0 and power consumption of refining was reduced to 48.51 kWh/t.

  • Production Practices and Management
  • Lu Lu , Xiaoming Yuan , Yan Liu , Wenzhong Song

    The structural steel is widely used in such industries as automobile, construction and photovoltaics due to its good comprehensive properties. In this paper, the effects of different microalloyed compositions and metallurgical process routes on microstructure and properties of 350 MPa grade products are studied and determined based on the differences of CSP (compact strip production) and conventional hot continuous rolling aiming at the request for utilization of photovoltaic products while considering effective productions of production line. The study results indicated that the properties of products manufactured with different process routes could all meet standard requirements. Although the contents of strengthening elements (carbon, manganese and titanium) in products with CSP production line are lower than those in products with conventional hot continuous rolling production line, the yield strengths of products manufactured with the two production lines are approximate, which are 400~460 MPa.

  • Variety Quality and Experimental Study
  • Na Zhang , Meiying Zhao , Wenyi Shi , Weiyu Yang , Chengbo Cui , Juanjuan Hao , Rongbiao Lang

    In this paper, the microstructure, microtexture and macrotexture of DC04 deep drawing automobile steel in different process states are studied, transverse and longitudinal yield strength, tensile property, percentage elongation after fracture, n value and r value as well as which in direction of 45° of the test steel with thickness of 0.6~2.0 mm are with statistical analysis. The results indicated that the fluctuation of transverse and longitudinal tensile property, n value and r value and which in direction of 45° of the test steel with thickness of 0.6~1.0 mm was great as well as proportion of cracked parts was 79.7%; the stability of such properties as transverse and longitudinal tensile property, n value and r value and which in direction of 45° of the test steel with thickness of 1.2~2.0 mm was improved as well as proportion of cracked parts was 20.3%. The microstructure of as-hot-rolled test steel is mainly equiaxed crystal ferrite, surface layer is with deformation textures {001}<110>, {112}<110> and {554}<225>, subsurface layer is with deformation texture {111}<112> as well as the core is mainly with rotating cubic texture {001}<110>; the microstructure of acid-rolled test steel is mainly fibrous ferrite, main textures are α texture {112}<110>, γ texture {111}<110> and λ texture {001}<110>; the microstructure of annealed test steel and finished product is mainly recrystallized ferrite, annealed test steel is composed of stronger γ texture ({111}<112> and {111}<110>) and α texture, finished product is mainly composed of γ texture {111}<112>. The macrotexture of test steel with good formability is γ texture ({111}<110> and {111}<112>) as well as intensity is around 10; the macrotexture of test steel with poorer formability is mainly {100}<011> and {112}<110>, intensities are 9.00 and 8.54 respectively as well as proportion of macrotexture {111}<110> favorable to deep drawing is smaller.

  • Variety Quality and Experimental Study
  • Weiyu Yang , Bo An , Rongbin Tian , Xiaoming Cao , Xinlong Luo , Ruixue Jia , Lei Wang

    As a kind of revolutionary steel material, Zn-Al-Mg coated steel is gradually becoming the ideal substitute of traditional galvanized steel sheet and Al-Zn alloy coated steel sheet due to its excellent corrosion resistance and edge trimming protection effect as well as good formability and surface appearance. In this paper, it is reviewed the chemical composition system, effects of various elements, current status of research and development at home and abroad as well as patents and researches on application technologies for Zn-Al-Mg coated steel. Moreover, it is mainly sorted out and compared the composition design, microstructure characteristics and performance features of Zn-Al-Mg coated products of different systems in Japan, Europe and China. Finally, the future development trend of Zn-Al-Mg coated steel is expected to provide references for further research and development and applications of this material.

  • Variety Quality and Experimental Study
  • Yanan Wang , Yan Liu , Xin Gu , Wenzhong Song

    The Zn-Al-Mg coated steel sheet is widely used in such industrial fields as automobile and construction due to its excellent corrosion resistance. Its stamping performance, the key factor affecting product quality and production efficiency, is always research hotspot in the industry. In the paper, it is summarized the research status of stamping performance for Zn-Al-Mg coated steel sheet including its research background, development sequence, influencing factors, research methods as well as problems and challenges faced. Early researches are the preliminary exploration of stamping performance and researches are gradually deepened with technological progress, which include such aspects as composition, microstructure, thickness of coating and mechanical properties of steel sheet as well as experimental testing and numerical simulation technique become the main research methods. At present, there have been many break through points in the research of stamping performance for Zn-Al-Mg coated steel sheet, but challenges are still faced in terms of performance balance and evaluation of complex working conditions. In the future, the applications of new technologies and deepening of multifactor coupling research are expected to promote further development of this product.

  • Variety Quality and Experimental Study
  • Jinchao Wang , Wenzhong Song , Lu Lu

    In the article, it is mainly introduced the hot-dip galvanized green steel product BTRC20 for home appliances is successfully developed by adding over 20% scrap steel as well as utilizing existing process equipment of smelting, hot rolling, cold rolling and galvanizing of Baotou Steel. Its yield strength is 212~279 MPa, tensile strength is 331~368 MPa and elongation is 31.0%~50.5%. Various indexes of developed hot-dip galvanized steel sheet BTRC20 for high-end home appliances such as mechanical properties, corrosion resistance and coating performance could all meet the technical standard of delivery. It is widely used for manufacturing the out board of such high-end home appliances and office equipment as computer, server, audio equipment and automatic office system, which is with stable bulk supply capacity.

  • Variety Quality and Experimental Study
  • Ruixue Jia , Rui Qin , Yiying Yao , Weiyu Yang , Enze Liu , Jianhua Chen , Mu Qin

    In this paper, the surface corrosion resistance of non-passivated galvanized steel strip DX51D+Z is studied with 24 h neutral salt spray test as well as the influences of such factors as amount of greasing on surface, standing time and surface treatment methods on formation of white rust on surface are investigated. The study results showed that the amount of greasing on surface and standing time after greasing were the main factors influencing corrosion resistance of non-passivated galvanized steel strip DX51D+Z. The corrosion resistance of non-passivated galvanized steel strip DX51D+Z could be effectively improved by optimizing such surface treatment processes as combining greasing in production line with manual greasing and controlling standing time after greasing within 96 h, which could meet the acceptance target of area of white rust on surface ≤5% after 24 h neutral salt spray test.

  • Variety Quality and Experimental Study
  • Quan Wang , Linyuyu Qi , Lei Sun , Qiang Li , Wenqiang Wei

    The occurrence state and change rules of stock for rare earth in high carbon medium manganese steel as well as effects of rare earth on sulfide inclusions, oxide inclusions, microstructure, hardening efficiency of static compression and impact wear property are systematically studied through metallographic observation, 30% static compression, impact wear test and theoretical analysis. The study results showed that the content of solid solution rare earth for high carbon medium manganese steel could not be increased by adding a large amount of rare earth and it remained below 0.003 5%. The hardening efficiency of 30% static compression at room temperature for high carbon medium manganese steel is improved by adding rare earth, which is increased from 63.25% without rare earth to 78.57% ~88.37% with rare earth. The impact wear resistance of high carbon medium manganese steel is improved. The relative wear resistance is increased by 1.010 0~1.893 0 times with impact load of 2 J and it is increased by 1.391 3~1.822 8 times with impact load of 5 J. The optimal amount of rare earth added into high carbon medium manganese steel is 0.20%~0.25% under the experimental conditions.

  • Variety Quality and Experimental Study
  • Zhendong Song , Xiaochen Zhang , Yongming Wang , Zhiguo Hui , Xiangdong Bu , Lijuan Liu , Xuedong Li

    In this paper, YQ450NQR1 zed beam is taken as the research object and trace rare earth elements are added in smelting process to improve its corrosion resistance. The influences of trace rare earth elements on corrosion resistance of YQ450NQR1 zed beam are studied by phase detection, alternate immersion accelerated corrosion test and electrochemical analysis of rust layer. The study results showed that the grain could be refined, stable α-FeOOH could be promoted to be generated so that rust layer was more compact by adding trace rare earth elements into YQ450NQR1 zed beam. As a result, the self-corrosion potential of material is improved and transfer resistance of charge is increased so that the corrosion resistance of material is improved.

  • Equipment and Automation
  • Jianwen Lu , Zhihui Chen , Nan Zhao , Weiliang Cao , Gangfeng Bao , Panpan Yang , Dongming Dai

    In the paper, it is proposed the method of detecting such problems as tearing, surface tears, edge damages and foreign matters of materials for travelling belt adopting 3D vision technology in such industries as mining and metallurgy, elaborated the technical principles and detection algorithms of detecting surface defects for travelling belt based on 3D vision technology as well as described the design and installation way of visual image acquisition device suitable for dusty working environment. The detection system of surface deterioration trend and tearing for travelling belt is suitable for such operation environments of transporting large-scale bulk material as steel metallurgy and ports. It has been in operations in steel enterprises for two years, during which the surface tears of travelling belt are detected timely and accurately so that further expansion of faults is avoided and good effects are achieved.

  • Equipment and Automation
  • Jianfeng Liu

    The endurance bending strength of gear for reducer is checked as well as it is deduced that it is seriously lower under the impact load of billet to work roll table so as to cause the problems of frequent gear tooth break and locating key cutting based on structure of reducer for work roll table of CCS rolling mill combining with causes of billet impacting work roll table and its impact load.Under the original working conditions, reasonable structure of reducer for work roll table is obtained by using the locating key with double keyways after quenching and tempering, increasing length and height of output shaft for reducer, changing size of base for reducer as well as increasing such parameters as maximum output torque and input power. After the optimization, endurance bending strength of tooth root and contact fatigue strength of tooth surface for reducer could meet the requirements of on-site working conditions.

  • Others
  • Jie Zhao , Xiaohong Li , Cuiping Liu

    The pure water generally prepared with industrial raw water by adopting the process of membrane treatment+mixed bed water treatment is used for boiler feedwater of coke dry quenching in coking industry. There is repeatability for membrane treatment process in advanced treatment of phenol cyanogen wastewater and preparation process of boiler feedwater, so demineralized water can be replaced by advanced treatment for contributing water to reduce the operating costs of enterprises. It is preliminarily determined to be with feasibility through studying the characters of water quality and water quantity of effluent from demineralized water system of boiler feedwater and reuse water of phenol cyanogen wastewater. The industrial test results showed that the indexes of effluent could satisfy the operating requirements of boiler for coke dry quenching, quantity of fresh water used was reduced by 90% and disposing costs of demineralized water was reduced by 15%~20% with the scheme, which could provide the technical support for “zero discharge” of phenol cyanogen wastewater.