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Analysis and optimization for middle outrigger hydraulic system of tunnel erecting machine
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Dajiang WANG1, Jiming GAO2, Rui GUO3, Gangfeng WANG4, Yu ZHANG1
Chinese Journal of Construction Machinery | 2025, 23(2) : 270 - 275
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Chinese Journal of Construction Machinery | 2025, 23(2): 270-275
Design Manufacture and Quality Control
Analysis and optimization for middle outrigger hydraulic system of tunnel erecting machine
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Dajiang WANG1, Jiming GAO2, Rui GUO3, Gangfeng WANG4, Yu ZHANG1
Affiliations
  • 1. Qinhuangdao Tianyetolian Heavy Industry Technology Co., Ltd., Qinhuangdao 066000, Hebei, China
  • 2. CCCC Second Highway Engineering Co., Ltd., Xi'an 710065, Shaanxi , China
  • 3. School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China
  • 4. Key Laboratory of Road Construction Technology and Equipment of MOE, Chang'an University, Xi'an 710064, Shaanxi, China
Outline
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Middle outrigger is the main support leg of tunnel erecting machine, and hydraulic system plays an important role in the erection process of prefabricated utility tunnel sections. To solve the problems of slow action and low positioning accuracy of hydraulic cylinder of middle outrigger, the hydraulic system of tunnel erecting machine is optimized through on-site experiments and AMESim simulation analysis. According to the erection process and hydraulic system principle of tunnel erecting machine, a preliminary analysis and on-site measurements of original middle outrigger hydraulic system are conducted, and an optimized system scheme applying high-frequency response proportional valve and accumulator is proposed. Then, the reasonable accumulator working parameters of optimized hydraulic system are explored, and the high-frequency response proportional valve control strategy based on feedforward compensation is studied. Finally, the optimized hydraulic system is simulated and compared with measurement data. The results show that the combination of high-frequency response proportional valve and accumulator can significantly improve the response characteristics and position control accuracy of hydraulic system. The hydraulic cylinder displacement of optimized system is increased by 82.2% within 0.5 s of system startup, and the maximum hoisting positioning error is ±2.0 mm, which can meet the erection and installation requirements of utility tunnels.

tunnel erecting machine  /  outrigger hydraulic system  /  positioning accuracy  /  accumulator  /  high-frequency response proportional valve
Dajiang WANG, Jiming GAO, Rui GUO, Gangfeng WANG, Yu ZHANG. Analysis and optimization for middle outrigger hydraulic system of tunnel erecting machine[J]. Chinese Journal of Construction Machinery, 2025 , 23 (2) : 270 -275 .
Year 2025 volume 23 Issue 2
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  • Online Date:2025-12-16
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Affiliations
    1. Qinhuangdao Tianyetolian Heavy Industry Technology Co., Ltd., Qinhuangdao 066000, Hebei, China
    2. CCCC Second Highway Engineering Co., Ltd., Xi'an 710065, Shaanxi , China
    3. School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, Hebei, China
    4. Key Laboratory of Road Construction Technology and Equipment of MOE, Chang'an University, Xi'an 710064, Shaanxi, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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