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Fatigue crack initiation life prediction of thermal pipelines under multi-defect interaction
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Shuqi MA, Xinquan LIU**, Shuran LYU
China Safety Science Journal | 2026, 36(2) : 110 - 120
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China Safety Science Journal | 2026, 36(2): 110-120
Safety Technology and Engineering
Fatigue crack initiation life prediction of thermal pipelines under multi-defect interaction
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Shuqi MA, Xinquan LIU**, Shuran LYU
Affiliations
  • School of Management Engineering, Capital University of Economics and Business, Beijing 100070, China
Published: 2026-02-28 doi: 10.16265/j.cnki.issn1003-3033.2026.02.0231
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To address the challenge of accurately predicting the fatigue crack initiation life caused by surface pitting corrosion in buried thermal pipelines during design, operation, and maintenance, this study employed the finite element method to investigate the influence of pit morphology, defect interaction, and axial loading on the maximum stress concentration factor Kt. An empirical formula for Kt was proposed, and a prediction method for fatigue crack initiation life under soil corrosion was developed. A pipeline in service in Beijing was used as a case study to verify the scientificity and effectiveness of this method. The results indicate that a 10-fold increase in pit depth leads to a 2.84-fold increase in Kt, while a 10-fold reduction in pit circumferential width results in a 4.75-fold increase. Deep and narrow defects characterized by a/c > 0.6 and b/c < 0.6 exert a stronger effect on increasing Kt and significantly shorten crack initiation life. When the defect spacing d=0, Kt reaches 1.03 times that of a single defect. The smaller the defect spacing, the stronger the interaction effects and the lower the crack initiation life. As defect spacing decreases, the fatigue crack initiation life of deep narrow pits is reduced to 0.12 times the original life, whereas shallow wide pits are more sensitive to spacing, with their crack initiation life reduced to 0.83 times the original life. Under conditions of low soil resistivity, low pH, and elevated temperature, crack initiation may occur within 20 years. The crack initiation life of shallow wide pits is more sensitive to soil parameters. Compared with internal pressure loading alone, an axial compressive load of 20 MPa significantly reduces crack initiation life by 0.74 times. Increasing axial tensile load from 20 MPa to 50 MPa results in a further life reduction of 0.82 times.

thermal pipelines  /  stress concentration  /  soil parameters  /  corrosion fatigue  /  fatigue crack initiation life
Shuqi MA, Xinquan LIU, Shuran LYU. Fatigue crack initiation life prediction of thermal pipelines under multi-defect interaction[J]. China Safety Science Journal, 2026 , 36 (2) : 110 -120 . DOI: 10.16265/j.cnki.issn1003-3033.2026.02.0231
Year 2026 volume 36 Issue 2
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doi: 10.16265/j.cnki.issn1003-3033.2026.02.0231
  • Receive Date:2025-09-20
  • Online Date:2026-07-08
  • Published:2026-02-28
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  • Received:2025-09-20
  • Revised:2025-11-27
Affiliations
    School of Management Engineering, Capital University of Economics and Business, Beijing 100070, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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