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Numerical simulation and experimental study on closed-loop jet dust removal device of high pressure air curtain outside electric shovel
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Jingxu CHEN1, 2, 3, Jiacheng ZHAO1, Chengfu CAO1, Yejiao LIU1, 2, 3, Deji JING4, Yongkai ZHI1
China Safety Science Journal | 2026, 36(1) : 104 - 111
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China Safety Science Journal | 2026, 36(1): 104-111
Safety Technology and Engineering
Numerical simulation and experimental study on closed-loop jet dust removal device of high pressure air curtain outside electric shovel
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Jingxu CHEN1, 2, 3, Jiacheng ZHAO1, Chengfu CAO1, Yejiao LIU1, 2, 3, Deji JING4, Yongkai ZHI1
Affiliations
  • 1School of Mining and Coal, Inner Mongolia University of Science and Technology, Baotou Inner Mongolia 014010, China
  • 2Inner Mongolia Key Laboratory of Mining Engineering, Baotou Inner Mongolia 014010, China
  • 3Inner Mongolia Research Center for Coal Safety Mining and Utilization Engineering and Technology, Baotou Inner Mongolia 014010, China
  • 4College of Safety Science and Technology, Liaoning Technical University, Fuxin Liaoning 123000, China
Published: 2026-01-28 doi: 10.16265/j.cnki.issn1003-3033.2026.01.0868
Outline
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To mitigate dust dispersion during electric shovel excavation and loading operations, an externally mounted high-pressure air curtain closed-loop jet dust removal system was designed. This system isolated dust generated during dumping operations at the shovel front from the surrounding environment, creating a low-disturbance zone. When only the airflow system was activated, dust was drawn into the negative-pressure dust collection port through a predetermined closed-loop path via the combined action of jet outlets and the collection port. Subsequent activation of the spray system intensified droplet fragmentation under high-velocity jet impact, enabling thorough mixing of mist particles with dust-laden airflow before settlement. Numerical simulations were conducted to analyze the shovel's external flow field characteristics and droplet distribution during system operation. Four jet deflection angles were evaluated to determine optimal flow field distribution. Simulation results show that the optimal closed-loop entrainment is achieved when the jet velocity is 30 m/s and the deflection angle is 30°. Spray activation enhances droplet fragmentation through high-speed airflow impact, significantly improving dust wetting coverage in front of the shovel body. Airflow field simulations were confirmed through smoke visualization tests showing high similarity to observed flow patterns. Dust concentration measurements after spray activation demonstrated the best dust control effect around the shovel when the jet deflection is 30°, verifying the simulation accuracy of the external flow field and establishing optimal operational parameters.

electric shovel  /  high-pressure wind curtain  /  closed-loop jet  /  dust collect unit  /  numerical simulation
Jingxu CHEN, Jiacheng ZHAO, Chengfu CAO, Yejiao LIU, Deji JING, Yongkai ZHI. Numerical simulation and experimental study on closed-loop jet dust removal device of high pressure air curtain outside electric shovel[J]. China Safety Science Journal, 2026 , 36 (1) : 104 -111 . DOI: 10.16265/j.cnki.issn1003-3033.2026.01.0868
Year 2026 volume 36 Issue 1
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Article Info
doi: 10.16265/j.cnki.issn1003-3033.2026.01.0868
  • Receive Date:2025-07-01
  • Online Date:2026-07-08
  • Published:2026-01-28
Article Data
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History
  • Received:2025-07-01
  • Revised:2025-11-10
Funding
Affiliations
    1School of Mining and Coal, Inner Mongolia University of Science and Technology, Baotou Inner Mongolia 014010, China
    2Inner Mongolia Key Laboratory of Mining Engineering, Baotou Inner Mongolia 014010, China
    3Inner Mongolia Research Center for Coal Safety Mining and Utilization Engineering and Technology, Baotou Inner Mongolia 014010, China
    4College of Safety Science and Technology, Liaoning Technical University, Fuxin Liaoning 123000, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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