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Design of a comprehensive inspection vehicle for heavy-haul railway line
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Yuan CAO1, Jian LI1, Yongkui SUN**, 1, Shuai SU1, Weifeng YANG2, Wenkun WANG2
China Safety Science Journal | 2026, 36(1) : 57 - 62
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China Safety Science Journal | 2026, 36(1): 57-62
Safety Technology and Engineering
Design of a comprehensive inspection vehicle for heavy-haul railway line
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Yuan CAO1, Jian LI1, Yongkui SUN**, 1, Shuai SU1, Weifeng YANG2, Wenkun WANG2
Affiliations
  • 1School of Automation and Intelligence, Beijing Jiaotong University, Beijing 100044, China
  • 2Zhuzhou CRRC Times Electric Co., Ltd., Zhuzhou Hunan 412007, China
Published: 2026-01-28 doi: 10.16265/j.cnki.issn1003-3033.2026.01.0430
Outline
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To achieve accurate identification and evaluation of the service state of heavy-haul railway lines, a heavy-haul railway line comprehensive inspection vehicle was designed and developed, integrating six major inspection systems: a track condition inspection system, a rail profile measurement system, a track geometry measurement system, a rail flaw detection system, a wheel-rail force measurement system, and a vibration measurement system. A positioning and synchronization system is employed to enable synchronized acquisition and correlation analysis of multi-source line-condition data, and to provide graded alarms for suspected defects. The results show that, since its commissioning in July 2023, the heavy-haul railway line comprehensive inspection vehicle, operating at speeds up to 80 km/h, has continuously collected multi-source data including track geometry parameters, surface inspection images, internal B-scan images, wheel-rail forces, and vibration signals, and has established a database of typical defects. By combining the positioning and synchronization system with a multi-source spatiotemporal mapping model, the system realizes automatic alignment and correlation analysis of inspection data, enabling accurate tracing of defect causes and reducing both false positives and missed detections. Furthermore, the proposed graded alarm mechanism for suspected defects supports differentiated responses such as speed restriction, reporting, and record-keeping according to exceedance levels, thereby ensuring train operation safety while improving both heavy-haul railway maintenance efficiency and train operation efficiency.

heavy-haul railway  /  comprehensive inspection vehicle  /  track status inspection system  /  positioning synchronization system  /  track defect
Yuan CAO, Jian LI, Yongkui SUN, Shuai SU, Weifeng YANG, Wenkun WANG. Design of a comprehensive inspection vehicle for heavy-haul railway line[J]. China Safety Science Journal, 2026 , 36 (1) : 57 -62 . DOI: 10.16265/j.cnki.issn1003-3033.2026.01.0430
Year 2026 volume 36 Issue 1
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Article Info
doi: 10.16265/j.cnki.issn1003-3033.2026.01.0430
  • Receive Date:2025-07-10
  • Online Date:2026-07-08
  • Published:2026-01-28
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  • Received:2025-07-10
  • Revised:2025-11-10
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Affiliations
    1School of Automation and Intelligence, Beijing Jiaotong University, Beijing 100044, China
    2Zhuzhou CRRC Times Electric Co., Ltd., Zhuzhou Hunan 412007, China
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小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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