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Research on vibration measurement point optimization and vibration monitoring in gear transmission systems
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Haoxu LI2, Hongrui CAO1, 2, Yang YANG3, Minggang DU3, Baijie QIAO1, 2, Jianghai SHI1, 2
Journal of Vibration Engineering | 2025, 38(6) : 1305 - 1316
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Journal of Vibration Engineering | 2025, 38(6): 1305-1316
Research on vibration measurement point optimization and vibration monitoring in gear transmission systems
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Haoxu LI2, Hongrui CAO1, 2, Yang YANG3, Minggang DU3, Baijie QIAO1, 2, Jianghai SHI1, 2
Affiliations
  • 1.National Key Lab of Aerospace Power System and Plasma Technology,Xi’an Jiaotong University,Xi’an 710049,China
  • 2.School of Mechanical Engineering,Xi’an Jiaotong University,Xi’an 710049,China
  • 3.China North Vehicle Research Institute,China North Industries Group Corporation Limited,Beijing 100072,China
Published: 2025-06-10 doi: 10.16385/j.cnki.issn.1004-4523.2025.06.019
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The optimized layout of sensor measuring points is of significant importance for the condition monitoring, fault diagnosis and health management of mechanical equipment. Focusing on gear transmission systems, this paper investigates a method for optimizing vibration sensor placement based on the effective independent analysis of gearbox modes and frequency response functions. This method uses the fused signals from the optimized measuring points to monitor the vibration of the gear transmission system. A dynamic model of the gearbox is established, and modal analysis is performed to obtain the mode shapes of the gearbox. These mode shapes are utilized for effective independent analysis to determine an initial sensor layout. Harmonic response analysis is conducted to obtain the frequency response functions of these initial measuring points relative to the main bearing seats. The measuring points are further optimized using principal component analysis and effective independent analysis. The optimized measuring points most sensitive to gear fault excitation are selected. Spectral weighted fusion is performed based on the importance weights of the optimized measuring points. The fused spectrum then enables vibration monitoring of the gear transmission. Analysis of measured data from a bevel gear transmission test rig demonstrates that, compared to the fused spectra from arbitrarily selected measuring point groups, the fused spectrum from the optimized measuring point group exhibits a larger overall response amplitude. This indicates a superior monitoring effect for the oprational status of gear transmission.

fault diagnosis  /  measuring points optimization  /  effective independent analysis  /  frequency-response function  /  spectrum fusion  /  vibration monitoring
Haoxu LI, Hongrui CAO, Yang YANG, Minggang DU, Baijie QIAO, Jianghai SHI. Research on vibration measurement point optimization and vibration monitoring in gear transmission systems[J]. Journal of Vibration Engineering, 2025 , 38 (6) : 1305 -1316 . DOI: 10.16385/j.cnki.issn.1004-4523.2025.06.019
Year 2025 volume 38 Issue 6
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Article Info
doi: 10.16385/j.cnki.issn.1004-4523.2025.06.019
  • Receive Date:2024-04-21
  • Online Date:2026-02-12
  • Published:2025-06-10
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History
  • Received:2024-04-21
  • Revised:2024-06-07
Affiliations
    1.National Key Lab of Aerospace Power System and Plasma Technology,Xi’an Jiaotong University,Xi’an 710049,China
    2.School of Mechanical Engineering,Xi’an Jiaotong University,Xi’an 710049,China
    3.China North Vehicle Research Institute,China North Industries Group Corporation Limited,Beijing 100072,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
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占总种数比例
Percentage of
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种数
Number of
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Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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