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A non-contact torsional vibration measurement and residue analysis method for compound fault diagnosis of planetary gearing train
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Hanyang LIU1, 2, Dingcheng JI1, 2, Jing LIN1
Journal of Vibration Engineering | 2025, 38(6) : 1354 - 1362
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Journal of Vibration Engineering | 2025, 38(6): 1354-1362
A non-contact torsional vibration measurement and residue analysis method for compound fault diagnosis of planetary gearing train
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Hanyang LIU1, 2, Dingcheng JI1, 2, Jing LIN1
Affiliations
  • 1.School of Reliability and System Engineering,Beihang University,Beijing 100191,China
  • 2.Ningbo Institute of Technology,Beihang University,Ningbo 315832,China
Published: 2025-06-10 doi: 10.16385/j.cnki.issn.1004-4523.2025.06.024
Outline
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Planetary gear transmission systems are extensively used in industrial applications. Due to their compact and complex configurations, mechanical components are prone to failure during long-term operation. Compared to fixed-axis gear systems, planetary gear systems exhibit multiple excitation sources and time-varying signal transmission paths stemming from their intricate structural and kinematic characteristics. Consequently, condition monitoring techniques based on fixed vibration measurement points face significant challenges in compound fault diagnosis, especially when a planet gear fault is coupled with a bearing fault. To address these issues, this study proposes a non-contact torsional vibration monitoring and residual vibration analysis method utilizing laser doppler vibrometry (LDV). The laser beam is positioned on the low-speed shaft surface to directly acquire torsional vibration information from the gear system. To mitigate the impact of measurement noise on fault feature extraction, a hybrid denoising strategy combining cepstrum-based soft-threshold editing and median filtering is developed to suppress pseudo-vibration artifacts and random impulse noise, respectively. For different types of compound faults, a progressive residual vibration decomposition framework is established. This framework systematically peels off residual broadband response and residual meshing sideband components from the torsional vibration signal. Specifically, optimized filtering is applied to the broadband response obtained via cepstrum short-pass to extract the second-order cyclostationary features of bearing faults. Concurrently, a phase self-demodulation-based order domain resampling method is proposed to highlight gear fault features by reconstructing meshing sideband residual signals of different orders. Experiments involving tooth spalling on planetary gears and raceway spalling on the sun gear bearing demonstrate that the proposed method can effectively achieve non-contact compound fault diagnosis for planetary gear systems. Compared to conventional flexible synchronous averaging and accelerometer-based methods, the proposed approach exhibits superior performance in early-stage planet gear fault detection under varying speeds.

planetary gearing train  /  compound fault  /  fault diagnosis  /  instantaneous angular velocity  /  non-contact measurement
Hanyang LIU, Dingcheng JI, Jing LIN. A non-contact torsional vibration measurement and residue analysis method for compound fault diagnosis of planetary gearing train[J]. Journal of Vibration Engineering, 2025 , 38 (6) : 1354 -1362 . DOI: 10.16385/j.cnki.issn.1004-4523.2025.06.024
Year 2025 volume 38 Issue 6
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Article Info
doi: 10.16385/j.cnki.issn.1004-4523.2025.06.024
  • Receive Date:2025-04-30
  • Online Date:2026-02-12
  • Published:2025-06-10
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History
  • Received:2025-04-30
  • Revised:2025-05-26
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Affiliations
    1.School of Reliability and System Engineering,Beihang University,Beijing 100191,China
    2.Ningbo Institute of Technology,Beihang University,Ningbo 315832,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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