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Load test and finite element analysis of wheel-mounted brake disc bolts
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Tong-bai FAN1, Zun-song REN2
Journal of Vibration Engineering | 2024, 37(11) : 1950 - 1958
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Journal of Vibration Engineering | 2024, 37(11): 1950-1958
Load test and finite element analysis of wheel-mounted brake disc bolts
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Tong-bai FAN1, Zun-song REN2
Affiliations
  • 1College of Aviation Engineering,Civil Aviation Flight University of China,Deyang 618307,China
  • 2School of Mechanical,Electronic and Control Engineering,Beijing Jiaotong University,Beijing 100044,China
Published: 2024-11-28 doi: 10.16385/j.cnki.issn.1004-4523.2024.11.015
Outline
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Brake disc bolts are important to ensure the braking reliability and the operation safety of electric multiple units (EMU). Based on the load test technique of braking disc bolts, an experiment was conducted on the wheel-mounted braking disc bolts of the Chinese high-speed train to obtain the data of the dynamic loads,including the tensile load,the radial bending moment and the circumferential bending moment. By establishing a finite element model of the wheel-mounted braking disc bolts with the wheel-rail contact,the bolt loads under high-speed rotation are simulated and compared with test results. According to the test results and the simulation results,it indicates that the braking disc bolt loads are closely related to the operating speed of EMU. The higher the operating speed is,the bigger the variation of the bolt load will be. The loads of the braking disc bolt change periodically with the wheel rotation. When the wheel rotates once,the bolt load changes once. Meanwhile,there are some small waves on each load signal,which is caused by the wheel-rail excitation. With an increase of the operation speed,the vibration of wheel increases,and the bolt load fluctuation also increases. The results of the finite element model show that the values and directions of the radial bending moments at different positions are inconsistent. Due to the asymmetry of the wheel structure,the radial bending moment at the left cross section of the bolt is bigger than that of the right cross section.

electric multiple units  /  brake discs  /  bolts  /  high-speed rotation  /  finite element
Tong-bai FAN, Zun-song REN. Load test and finite element analysis of wheel-mounted brake disc bolts[J]. Journal of Vibration Engineering, 2024 , 37 (11) : 1950 -1958 . DOI: 10.16385/j.cnki.issn.1004-4523.2024.11.015
Year 2024 volume 37 Issue 11
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Article Info
doi: 10.16385/j.cnki.issn.1004-4523.2024.11.015
  • Receive Date:2023-07-04
  • Online Date:2026-02-12
  • Published:2024-11-28
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  • Received:2023-07-04
  • Revised:2023-10-31
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Affiliations
    1College of Aviation Engineering,Civil Aviation Flight University of China,Deyang 618307,China
    2School of Mechanical,Electronic and Control Engineering,Beijing Jiaotong University,Beijing 100044,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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