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Design and experimental study of a magnetorheological elastomer vibration absorber for chatter suppression in robotic milling
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Peng LIU1, Bo LI1, Wei ZHAO1, Guangyu CUI2, Wei TIAN1, Wenhe LIAO1
Journal of Vibration Engineering | 2025, 38(8) : 1699 - 1710
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Journal of Vibration Engineering | 2025, 38(8): 1699-1710
Design and experimental study of a magnetorheological elastomer vibration absorber for chatter suppression in robotic milling
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Peng LIU1, Bo LI1, Wei ZHAO1, Guangyu CUI2, Wei TIAN1, Wenhe LIAO1
Affiliations
  • 1.College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China
  • 2.Aerospace System Engineering Shanghai,Shanghai 201109,China
Published: 2025-08-10 doi: 10.16385/j.cnki.issn.1004-4523.202308003
Outline
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A magnetorheological elastomer (MRE) vibration absorber is designed to suppress the vibration of industrial robotic milling in order to solve the low frequency chatter problem. The magnetorheological effect of MRE with different mass ratio is studied by using the unique rheological characteristics of MRE. The number of turns of coil and the current in the absorber are determined by theoretical calculation and numerical simulation. It is found that the designed MRE absorber has frequency shift characteristics in the range of 17.35~45.21 Hz through modal simulation and shaking table sweeping excitation experiment. The mapping relationship between natural frequency of absorber and current is established,which is verified by experiments in the milling process of KUKA KR500 robot. The results show that the robot is prone to chatter at its low order natural frequency under low rotational speed machining conditions,and the chatter suppression of the robot is realized by MRE absorber. Compared with the condition without vibration absorber,the peak-to-peak value of the vibration acceleration in the X direction of the robot spindle is reduced by 70.7%,and the root-mean-square value is reduced by 64.7% after being electrified. The peak-to-peak value in the Y direction is decreased by 54.7%,and the root-mean-square value is decreased by 49.9%. In addition,the machining surface quality of workpieces after milling has also been significantly improved.

industrial robot  /  MRE vibration absorber  /  robotic milling  /  chatter suppression
Peng LIU, Bo LI, Wei ZHAO, Guangyu CUI, Wei TIAN, Wenhe LIAO. Design and experimental study of a magnetorheological elastomer vibration absorber for chatter suppression in robotic milling[J]. Journal of Vibration Engineering, 2025 , 38 (8) : 1699 -1710 . DOI: 10.16385/j.cnki.issn.1004-4523.202308003
Year 2025 volume 38 Issue 8
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Article Info
doi: 10.16385/j.cnki.issn.1004-4523.202308003
  • Receive Date:2022-08-02
  • Online Date:2026-02-09
  • Published:2025-08-10
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History
  • Received:2022-08-02
  • Revised:2023-10-18
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Affiliations
    1.College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing 210016,China
    2.Aerospace System Engineering Shanghai,Shanghai 201109,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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