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Effect of Discharge Energy on Interface Morphology of LA103Z/1060Al Dissimilar Materials in Electromagnetic Pulse Welding
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Suiping Sun, Jilin Xie, Guanpeng Liu, Shanlin Wang, Timing Zhang, Yuhua Chen
Rare Metal Materials and Engineering | 2026, 55(7) : 1783 - 1792
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Rare Metal Materials and Engineering | 2026, 55(7): 1783-1792
Effect of Discharge Energy on Interface Morphology of LA103Z/1060Al Dissimilar Materials in Electromagnetic Pulse Welding
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Suiping Sun, Jilin Xie, Guanpeng Liu, Shanlin Wang, Timing Zhang, Yuhua Chen
Affiliations
  • Jiangxi Key Laboratory of Extreme Manufacturing Technology for High-End Equipment, Nanchang Hangkong University, Nanchang 330063, China
Published: 2026-07-10 doi: 10.12442/j.issn.1002-185X.20250095
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The connections of dissimilar materials LA103Z magnesium-lithium alloy and 1060Al alloy were achieved by electromagnetic pulse welding (EMPW). The effects of discharge energy on interface morphology, wave formation mechanisms, and element diffusion were systematically investigated through numerical simulations and experiments. The results indicate that the induced magnetic field and current are determined by the welding current's magnitude and rate of change, respectively. The increase in discharge energy enhances the Lorentz force experienced by 1060Al, thereby increasing the impact velocity, while the impact angle almost remains unaffected. The rebound phenomenon, which alters the contact state between the flyer plate and the target plate, is identified as the key factor in forming the annular weld seam. Both the simulated and actual interface morphologies are sinusoidal, with the amplitude increasing from 3.02 μm at 32 kJ to 6.48 μm at 38 kJ. The wave formation is attributed to shear-induced instability and metal-plastic flow triggered by high-speed collision. No melting is observed at the interface. The maximum shear strength of the joint reaches 90.38% of that of the aluminum base material. Numerical simulations confirm that the interface temperature remains below the melting points of both base materials, which is critical for improving the mechanical performance of the joint.

magnesium-lithium alloy  /  electromagnetic pulse welding  /  numerical simulation  /  interface morphology
Suiping Sun, Jilin Xie, Guanpeng Liu, Shanlin Wang, Timing Zhang, Yuhua Chen. Effect of Discharge Energy on Interface Morphology of LA103Z/1060Al Dissimilar Materials in Electromagnetic Pulse Welding[J]. Rare Metal Materials and Engineering, 2026 , 55 (7) : 1783 -1792 . DOI: 10.12442/j.issn.1002-185X.20250095
Year 2026 volume 55 Issue 7
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doi: 10.12442/j.issn.1002-185X.20250095
  • Receive Date:2025-07-27
  • Online Date:2026-07-29
  • Published:2026-07-10
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  • Received:2025-07-27
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    Jiangxi Key Laboratory of Extreme Manufacturing Technology for High-End Equipment, Nanchang Hangkong University, Nanchang 330063, China

Corresponding:

Xie Jilin, Ph. D., Professor, Jiangxi Key Laboratory of Extreme Manufacturing Technology for High-End Equipment, Nanchang Hangkong University, Nanchang 330063, P. R. China, E-mail:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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