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Simulation Study on Edge Drop Mechanism and Limited Conditions of Cold Rolled Silicon Steel with 6-high CVC Cold Rolling Mill
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Xiaoping Wang1, Shang Yang1, Chao Fu1, Tingsong Yang2
Rare Earth Steel | 2026, 52(1) : 7 - 15
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Rare Earth Steel | 2026, 52(1): 7-15
• Expert Forum •
Simulation Study on Edge Drop Mechanism and Limited Conditions of Cold Rolled Silicon Steel with 6-high CVC Cold Rolling Mill
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Xiaoping Wang1, Shang Yang1, Chao Fu1, Tingsong Yang2
Affiliations
  • 1.Cold Rolled Rare Earth Steel Plate Plant of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2.Beijing University of Science and Technology Design and Research Institute Co., Ltd., Beijing 100083, China
Published: 2026-02-25
Outline
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The edge drop of cold-rolled strip directly affects width accuracy and edge quality of product, it is especially prominent under the conditions of non-oriented silicon steel with wide specification and limited rolling reduction. In the paper, the integrated three-dimensional finite element model coupling with roller-strip steel is established based on the 1 780 mm 6-high CVC (continuously variable crown) rolling mill. Such aspects as geometric modeling, mesh refinement at the edge and contact zone between rollers, boundary constraint, friction contact setting and multi-step load incremental control of this model are optimized. Compared with the measured sectional contour of the unit, the RMSE (root mean square error) of simulation result is 6.85 μm and MAPE (mean absolute percentage error) is 1.26%, which indicate that the model is with higher prediction accuracy. The influences of thickness, width and reduction ratio of strip steel as well as deformation resistance of materials on the formation laws of edge drop are systematically analyzed. The transverse metal flow at the edge could be significantly amplified with the increase of thickness or reduction ratio so as to aggravate edge drop; transverse flow at unit width could be reduced by increasing width of strip steel so as to weaken edge drop to some extent; it is beneficial to inhibiting metal flow at the edge to increase deformation resistance so that edge drop and its sensitivity to reduction ratio are reduced. The simulation system of limited conditions is established based on this to investigate the comprehensive abilities of regulation and control of roll bending forces of working roll and intermediate roll as well as amount of roll shifting for intermediate roll to edge drop. The results showed that the effects of working roll bending on edge drop control were the most significant, the average control effect was approximately 3.5 times of that of intermediate roll bending and about 30 μm of linear regulation amplitude could be achieved for intermediate roll shifting at its positive and negative limiting positions. The efficiency and sensibility of different control methods are with quantitative evaluation by introducing the efficacy coefficients of edge drop control, which could provide the theoretical basis and engineering references for optimization design of roll shape for 6-high CVC rolling mills and formulating the process of edge drop control for silicon steel with wide specification.

6-high CVC rolling mill  /  edge drop control  /  finite element simulation  /  roll bending  /  roll shifting
王小平, 杨尚, 付超, 杨庭松. 六辊CVC冷轧机冷轧硅钢边降机理及极限工况仿真研究. 包钢科技, 2026 , 52 (1) : 7 -15 .
Xiaoping Wang, Shang Yang, Chao Fu, Tingsong Yang. Simulation Study on Edge Drop Mechanism and Limited Conditions of Cold Rolled Silicon Steel with 6-high CVC Cold Rolling Mill[J]. Science & Technology of Baotou Steel, 2026 , 52 (1) : 7 -15 .
Year 2026 volume 52 Issue 1
111
24
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  • Receive Date:2025-10-15
  • Online Date:2026-09-30
  • Published:2026-02-25
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  • Received:2025-10-15
Affiliations
    1.Cold Rolled Rare Earth Steel Plate Plant of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
    2.Beijing University of Science and Technology Design and Research Institute Co., Ltd., Beijing 100083, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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