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Research on motor rotation anomaly detection based on improved VMD algorithm
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Fuzhao Chen, Zhilei Chen, Qian Chen, Tianyang Gao, Mingyan Dai, Xiang Zhang, Lin Sun
Railway Sciences | 2024, 3(1) : 18 - 31
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Railway Sciences | 2024, 3(1): 18-31
Research paper
Research on motor rotation anomaly detection based on improved VMD algorithm
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Fuzhao Chen, Zhilei Chen, Qian Chen, Tianyang Gao, Mingyan Dai, Xiang Zhang, Lin Sun
Affiliations
  • China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
  • Brake Development Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
  • Brake Development Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
  • China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
  • China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
  • Brake Development Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
  • Process Management Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
Published: 2024-02-10 doi: 10.1108/RS-12-2023-0047
Outline
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Purpose

The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production process catalyzes the slight geometric dimensioning and tolerancing between the motor stator and rotor inside the electromechanical cylinder. The tolerance leads to imprecise brake control, so it is necessary to diagnose the fault of the motor in the fully assembled electromechanical brake system. This paper aims to present improved variational mode decomposition (VMD) algorithm, which endeavors to elucidate and push the boundaries of mechanical synchronicity problems within the realm of the electromechanical brake system.

Design/methodology/approach

The VMD algorithm plays a pivotal role in the preliminary phase, employing mode decomposition techniques to decompose the motor speed signals. Afterward, the error energy algorithm precision is utilized to extract abnormal features, leveraging the practical intrinsic mode functions, eliminating extraneous noise and enhancing the signal's fidelity. This refined signal then becomes the basis for fault analysis. In the analytical step, the cepstrum is employed to calculate the formant and envelope of the reconstructed signal. By scrutinizing the formant and envelope, the fault point within the electromechanical brake system is precisely identified, contributing to a sophisticated and accurate fault diagnosis.

Findings

This paper innovatively uses the VMD algorithm for the modal decomposition of electromechanical brake (EMB) motor speed signals and combines it with the error energy algorithm to achieve abnormal feature extraction. The signal is reconstructed according to the effective intrinsic mode functions (IMFS) component of removing noise, and the formant and envelope are calculated by cepstrum to locate the fault point. Experiments show that the empirical mode decomposition (EMD) algorithm can effectively decompose the original speed signal. After feature extraction, signal enhancement and fault identification, the motor mechanical fault point can be accurately located. This fault diagnosis method is an effective fault diagnosis algorithm suitable for EMB systems.

Originality/value

By using this improved VMD algorithm, the electromechanical brake system can precisely identify the rotational anomaly of the motor. This method can offer an online diagnosis analysis function during operation and contribute to an automated factory inspection strategy while parts are assembled. Compared with the conventional motor diagnosis method, this improved VMD algorithm can eliminate the need for additional acceleration sensors and save hardware costs. Moreover, the accumulation of online detection functions helps improve the reliability of train electromechanical braking systems.

Electromechanical brake system  /  Railway brake system  /  Motor fault diagnosis  /  Variational mode decomposition  /  Error energy  /  Feature extraction
Fuzhao Chen, Zhilei Chen, Qian Chen, Tianyang Gao, Mingyan Dai, Xiang Zhang, Lin Sun. Research on motor rotation anomaly detection based on improved VMD algorithm[J]. Railway Sciences, 2024 , 3 (1) : 18 -31 . DOI: 10.1108/RS-12-2023-0047
  • the Science Foundation of China Academy of Railway Science(2020YJ175)
Year 2024 volume 3 Issue 1
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Article Info
doi: 10.1108/RS-12-2023-0047
  • Receive Date:2023-12-04
  • Online Date:2026-06-11
  • Published:2024-02-10
Article Data
Affiliations
History
  • Received:2023-12-04
  • Revised:2023-12-24
  • Accepted:2023-12-24
Funding
the Science Foundation of China Academy of Railway Science(2020YJ175)
Affiliations
    China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
    Brake Development Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
    Brake Development Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
    China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
    China Academy of Railway Sciences Corporation Limited, Locomotive and Car Research Institute, Beijing, China
    Brake Development Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China
    Process Management Department, Beijing Zongheng Electro-Mechanical Technology Co., Ltd., Beijing, China

Corresponding:

Xiang Zhang can be contacted at:
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表12种不同金属材料的力学参数

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Number of
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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