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Fatigue test loading method for wagon body based on measured load
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Qiang Zhang, Xiaofeng Li, Yundong Ma, Wenquan Li
Railway Sciences | 2023, 2(1) : 68 - 83
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Railway Sciences | 2023, 2(1): 68-83
Research paper
Fatigue test loading method for wagon body based on measured load
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Qiang Zhang, Xiaofeng Li, Yundong Ma, Wenquan Li
Affiliations
  • College of Locomotive and Rolling Stock Engineering, Dalian Jiaotong University, Dalian, China
  • Department of Technical Center, CRRC Qiqihar Rolling Stock Co., LTD, Qiqihar, China
Published: 2023-03-10 doi: 10.1108/RS-01-2023-0001
Outline
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Purpose

In this paper, the C80 special coal gondola car was taken as the subject, and the load test data of the car body at the center plate, side bearing and coupler measured on the dedicated line were broken down to generate the random load component spectrums of the car body under five working conditions, namely expansion, bouncing, rolling, torsion and pitching according to the typical motion attitude of the car body.

Design/methodology/approach

On the basis of processing the measured load data, the random load component spectrums were equivalently converted into sinusoidal load component spectrums for bench test based on the principle of pseudo-damage equivalence of load. Relying on the fatigue and vibration test bench of the whole railway wagon, by taking each sinusoidal load component spectrum as the simulation target, the time waveform replication (TWR) iteration technology was adopted to create the drive signal of each loading actuator required for the fatigue test of car body on the bench, and the drive signal was corrected based on the equivalence principle of measured stress fatigue damage to obtain the fatigue test loads of car body under various typical working conditions.

Findings

The fatigue test results on the test bench were substantially close to the measured test results on the line. According to the results, the relative error between the fatigue damage of the car body on the test bench and the measured damage on the line was within the range of -16.03%-27.14%.

Originality/value

The bench test results basically reproduced the fatigue damage of the key parts of the car body on the line.

Fatigue test of car body  /  Measured load breakdown  /  Load equivalence  /  TWR iteration  /  Drive signal
Qiang Zhang, Xiaofeng Li, Yundong Ma, Wenquan Li. Fatigue test loading method for wagon body based on measured load[J]. Railway Sciences, 2023 , 2 (1) : 68 -83 . DOI: 10.1108/RS-01-2023-0001
  • the Science and Technology Research and Development Foundation of the Ministry of Science and Technology(2020YFB1200200ZL)
  • the Scientific Research Program of the Department of Education of Liaoning Province(2021LJKZ1298)
  • the Science and Technology Research and Development Foundation of CRRC(2021CHA014)
Year 2023 volume 2 Issue 1
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Article Info
doi: 10.1108/RS-01-2023-0001
  • Receive Date:2023-01-19
  • Online Date:2026-06-11
  • Published:2023-03-10
Article Data
Affiliations
History
  • Received:2023-01-19
  • Revised:2023-01-29
  • Accepted:2023-01-29
Funding
the Science and Technology Research and Development Foundation of the Ministry of Science and Technology(2020YFB1200200ZL)
the Scientific Research Program of the Department of Education of Liaoning Province(2021LJKZ1298)
the Science and Technology Research and Development Foundation of CRRC(2021CHA014)
Affiliations
    College of Locomotive and Rolling Stock Engineering, Dalian Jiaotong University, Dalian, China
    Department of Technical Center, CRRC Qiqihar Rolling Stock Co., LTD, Qiqihar, China

Corresponding:

Qiang Zhang can be contacted at:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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