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Detection of butt weld of laser-MIG hybrid welding of thin-walled profile for high-speed train
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Qingxiang Zhou, Fang Liu, Jingming Li, Jiankui Li, Shuangnan Zhang, Guixi Cai
Railway Sciences | 2022, 1(1) : 98 - 113
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Railway Sciences | 2022, 1(1): 98-113
Research paper
Detection of butt weld of laser-MIG hybrid welding of thin-walled profile for high-speed train
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Qingxiang Zhou, Fang Liu, Jingming Li, Jiankui Li, Shuangnan Zhang, Guixi Cai
Affiliations
  • Technical Engineering Department, CRRC Qingdao Si fang Co., Ltd, Qingdao, China
  • Analysis and Testing Center, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, China
Published: 2022-05-10 doi: 10.1108/RS-04-2022-0010
Outline
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Purpose

This study aims to solve the problem of weld quality inspection, for the aluminum alloy profile welding structure of high-speed train body has complex internal shape and thin plate thickness (2-4 mm), the conventional nondestructive testing method of weld quality is difficult to implement.

Design/methodology/approach

In order to solve this problem, the ultrasonic creeping wave detection technology was proposed. The impact of the profile structure on the creeping wave detection was studied by designing profile structural test blocks and artificial simulation defect test blocks. The detection technology was used to test the actual welded test blocks, and compared with the results of X-ray test and destructive test (tensile test) to verify the accuracy of the ultrasonic creeping wave test results.

Findings

It is indicated that that X-ray has better effect on the inspection of porosities and incomplete penetration defects. However, due to special detection method and protection, the detection speed is slow, which cannot meet the requirements of field inspection of the welding structure of aluminum alloy thin-walled profile for high-speed train body. It can be used as an auxiliary detection method for a small number of sampling inspection. The ultrasonic creeping wave can be used to detect the incomplete penetration welds with the equivalent of 0.25 mm or more, the results of creeping wave detection correspond well with the actual incomplete penetration defects.

Originality/value

The results show that creeping wave detection results correspond well with the actual non-penetration defects and can be used for welding quality inspection of aluminum alloy thin-wall profile composite welding joints. It is recommended to use the echo amplitude of the 10 mm × 0.2 mm × 0.5 mm notch as the criterion for weld qualification.

High-speed train  /  Aluminum alloy profile  /  Laser-MIG hybrid welding  /  Nondestructive inspection  /  X-ray radiography  /  Ultrasonic creeping wave detection
Qingxiang Zhou, Fang Liu, Jingming Li, Jiankui Li, Shuangnan Zhang, Guixi Cai. Detection of butt weld of laser-MIG hybrid welding of thin-walled profile for high-speed train[J]. Railway Sciences, 2022 , 1 (1) : 98 -113 . DOI: 10.1108/RS-04-2022-0010
  • the National Natural Science Foundation of China(51705470)
Year 2022 volume 1 Issue 1
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Article Info
doi: 10.1108/RS-04-2022-0010
  • Receive Date:2022-04-11
  • Online Date:2026-06-11
  • Published:2022-05-10
Article Data
Affiliations
History
  • Received:2022-04-11
  • Revised:2022-04-12
  • Accepted:2022-04-12
Funding
the National Natural Science Foundation of China(51705470)
Affiliations
    Technical Engineering Department, CRRC Qingdao Si fang Co., Ltd, Qingdao, China
    Analysis and Testing Center, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, China

Corresponding:

Fang Liu can be contacted at:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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Genus
种数
Number of
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Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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