With the rapid industrialization of modern human society, the energy crisis and environmental pollution have been further aggravated
[1]. To alleviate these issues, biomass, as the only renewable carbon source, has attracted increasing attention
[2]. Cellulose, the most widely distributed component of biomass, can be converted into a series of value-added chemicals and renewable fuels such as 5-hydroxymethylfurfural, levulinic acid (LA), and polyols
[3]. Among them, LA has been listed as one of the “top 12 value-added platform chemicals” derived from biomass by the U.S. Department of Energy, owing to its multifunctional nature as a fundamental platform molecule. It has been widely employed in the synthesis of high-value chemicals, and further used as pharmaceuticals and solvents
[4−5]. At present, the main routes for cellulose conversion include enzymatic, thermochemical, and chemical methods
[6]. Compared with other routes, chemical approaches offer advantages such as ease of catalyst recovery and high reaction selectivity. Consequently, chemical methods are proposed as promising technology which have been widely studied.
Metal salts, owing to their low cost, high thermal and chemical stability, and strong catalytic activity, have been widely recognized as efficient catalysts for the conversion of cellulose into LA. In many studies, they have obtained relatively high LA yields under suitable conditions. However, the production efficiency of LA is not determined by the catalyst alone; it is strongly influenced by a range of reaction parameters, including solution pH, reaction temperature, reaction duration, catalyst loading, and the composition of the solvent system. Understanding the interplay among these factors is crucial for optimizing LA yield. For instance, catalyst amount has been repeatedly reported as a key parameter. In general, increasing catalyst concentration facilitates the hydrolysis and subsequent transformation of cellulose-derived intermediates, thereby enhancing the LA yield. Nevertheless, once the catalyst concentration surpasses a certain threshold, further increases often fail to improve performance significantly, suggesting that the reaction becomes limited by other kinetic or thermodynamic factors
[7]. Reaction time is another influential variable. Boonyakarn et al.
[8] demonstrated that prolonged reaction times initially promote higher LA yields, but when the duration exceeded approximately 40 min, a rapid decline occurred, likely due to the degradation of LA into by-products such as formic acid, char, or humins. Reaction temperature has also been highlighted as a decisive factor. Within moderate ranges, elevated temperatures accelerate the conversion kinetics and drive cellulose toward LA formation. For example, one study observed continuous yield enhancement between 145 and 175 °C
[9]. Moreover, under specific thermal conditions, extending the reaction time beyond a critical value can shift the product distribution in favor of LA, establishing it as the dominant product
[10]. Solvent systems were also shown to play a critical role. For instance, increasing the water content in the solvent was favorable for LA formation
[11]. Despite these insights, conventional approaches to studying the dependence of LA yield on reaction conditions are still largely empirical. They typically require extensive experimental trials, which are not only time-consuming and labor-intensive but also resource-intensive. More critically, such trial-and-error strategies do not guarantee the identification of the global optimum yield or the true set of ideal operating conditions. This underscores the need for innovative, systematic, and efficient methodologies, potentially integrating experimental design, statistical modeling, and machine learning (ML), to unravel the complex parameter interactions and to accelerate the discovery of optimized conditions for LA production from cellulose.
With the rapid advancement of artificial intelligence, ML has emerged as a powerful tool for addressing complex nonlinear problems in chemical and energy systems. A wide variety of ML models—such as Decision Trees (DT), Gradient Boosting Regression (GBR), K-Nearest Neighbors (KNN), Multilayer Perceptron (MLP), Random Forests (RF), and Support Vector Machines (SVM)—have been successfully applied to predict process parameters and optimize reaction conditions in energy-related research
[12−17]. For example, Leng et al.
[18] employed extreme gradient boosting, MLP, SVM and RF to predict the yields of three-phase products and the heating value of bio-oil from biomass pyrolysis. Among these, RF demonstrated the highest prediction accuracy and generalization ability, highlighting its robust predictive capacity. In another study, SVM was found to provide relatively high accuracy and robustness when predicting coke yield from the co-pyrolysis of biomass and waste plastics
[19]. Comparative studies have also been carried out that when SVM, RF and GBR were evaluated for predicting outcomes of biomass microwave pyrolysis, GBR was shown to outperform the others, offering more reliable predictions and valuable insights for experimental planning and optimization
[20]. Similarly, GBR has been applied to predict bio-oil yield, enabling not only accurate outcome forecasting but also the identification of critical influencing factors and optimal conditions for maximizing yield
[21]. In another study on biomass pyrolysis, Shen et al.
[22] applied seven ML models, including artificial neural networks, GBR, DT, RF, KNN, bagging regression, and Lasso regression, to predict the yields of bio-oil, pyrolytic gas, and biochar. The results revealed that all models except Lasso exhibited good predictive capabilities, with GBR performing the best, further underscoring its reliability. Beyond standalone applications, the integration of ML with other methodologies has also shown strong potential. For example, combining artificial neural networks with response surface methodology to optimize the torrefaction process of coal, biomass, and waste enabled the determination of optimal operating conditions and fuel properties, reducing costs and improving the overall efficiency of energy production
[23]. In summary, machine learning has been widely applied in biomass conversion research, fully demonstrating its advantages in handling complex multi-factor systems, reducing experimental costs, and elucidating the relationships between variables and products. The cellulose conversion process is likewise influenced by multiple interacting parameters, such as reaction temperature, reaction time, aqueous-phase fraction, and the type and loading of metal-salt catalysts, that are difficult to comprehensively investigate using traditional experimental approaches. Meanwhile, no studies to date have applied machine learning to predict the reaction outcomes of metal-salt-catalyzed cellulose conversion. Therefore, this study employs machine learning methods to predict and optimize the catalytic conversion of cellulose for the production of LA.
In this work, we constructed a dataset for cellulose conversion to LA by considering the properties of metal salts, solvent characteristics, and reaction conditions. Six ML models—DT, GBR, KNN, MLP, RF and SVM—were developed and compared. Subsequently, the optimal model was further interpreted using SHAP analysis and partial dependence analysis, which revealed the interactions among key variables and their potential influence on conversion efficiency. Furthermore, by integrating the ML model with particle swarm optimization (PSO), we achieved inverse optimization of input variables, thereby identifying the optimal conditions for maximizing LA yield. This study provides new insights into the cellulose-to-LA conversion process, and establishes a novel data-driven framework to guide future experimental design and process optimization.