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Fe-modified MoS2/NC catalyst for hydrodeoxygenation of lignin into aviation fuel-range arenes
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Lu CHEN1, Yacong DENG1, Zifan WU1, Yuting QIU1, Xin YANG1, Guoyong SUI2, Bin LIU1, Yingmin YU1, *, Yongming CHAI1, *
Journal of Fuel Chemistry and Technology | 2026, 54(4) : 20250197-585 - 20250197-597
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Journal of Fuel Chemistry and Technology | 2026, 54(4): 20250197-585-20250197-597
• RESEARCH PAPER •
Fe-modified MoS2/NC catalyst for hydrodeoxygenation of lignin into aviation fuel-range arenes
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Lu CHEN1, Yacong DENG1, Zifan WU1, Yuting QIU1, Xin YANG1, Guoyong SUI2, Bin LIU1, Yingmin YU1, *, Yongming CHAI1, *
Affiliations
  • 1State Key Laboratory of Heavy Oil Processing, School of Chemistry and Chemical Engineering, China University of Petroleum (East China), Qingdao 266580, China
  • 2SINOPEC Shengli Oilfield Branch Technical Testing Center, Dongying 257000, China
Published: 2026-04-10 doi: 10.1016/S1872-5813(26)60644-5
Outline
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Lignin contains abundant aromatic ring structures, which can be converted into green sustainable aviation fuel-range arenes through hydrodeoxygenation (HDO). A series of supported FeMoS/NC catalysts were synthesized by a hydrothermal method. The HDO performance of the catalysts was evaluated using 4-ethylguaiacol as a model compound at 340 °C under 3 MPa H2. The MoS2/NC catalyst exhibited a deoxygenation degree of 83.4%, whereas the Fe-modified catalyst (Fe0.3MoS/NC) attained complete deoxygenation (100%) with an arenes selectivity of 78.6%. Beyond the optimal ratio, the deoxygenation degree is inversely proportional to the Fe/Mo molar ratio. The catalysts were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), low-temperature nitrogen adsorption (BET method) and X-ray photoelectron spectroscopy (XPS). The characterization results indicated that the introduction of Fe enhanced the uniform dispersion of MoS2 on the NC support surface. This modification further increased the acidity of the catalyst surface and raised the concentration of sulfur vacancies, thereby promoting the adsorption of oxygen-containing compounds. Furthermore, the HDO performance of the Fe0.3MoS/NC catalyst was evaluated using actual lignin as a feedstock under the conditions of 340 °C, 3 MPa H2 and 12 h. The results showed a green hydrocarbon yield of 65.5%, of which the C8–C16 fraction accounted for 54.4% of the total hydrocarbons. Within this fraction, aromatic compounds constituted 63.4%, suggesting its potential use as green aviation fuel-range arenes. This work thus establishes a viable catalytic pathway for efficient conversion of lignin to arenes.

activated carbon  /  FeMoS/NC  /  hydrodeoxygenation  /  4-ethylguaiacol  /  lignin  /  aromatic hydrocarbon
陈璐, 邓雅聪, 吴梓凡, 邱榆婷, 杨新, 隋国勇, 刘宾, 于英民, 柴永明. Fe修饰的MoS2/NC催化剂用于木质素加氢脱氧制绿色芳烃航煤组分. 燃料化学学报(中英文), 2026 , 54 (4) : 20250197-585 -20250197-597 . DOI: 10.1016/S1872-5813(26)60644-5
Lu CHEN, Yacong DENG, Zifan WU, Yuting QIU, Xin YANG, Guoyong SUI, Bin LIU, Yingmin YU, Yongming CHAI. Fe-modified MoS2/NC catalyst for hydrodeoxygenation of lignin into aviation fuel-range arenes[J]. Journal of Fuel Chemistry and Technology, 2026 , 54 (4) : 20250197-585 -20250197-597 . DOI: 10.1016/S1872-5813(26)60644-5
The transition to green energy has emerged as a globally established consensus. Sustainable Aviation Fuel (SAF) is recognized by the International Air Transport Association as a crucial pathway for achieving carbon neutrality and emission reduction in the aviation sector. To ensure the seal swell characteristics of engine fuel systems, SAF formulations must contain a specific proportion of arenes (8%−25%)[1−2]. Arenes serve to prevent the hardening and shrinkage of rubber seals while reducing mechanical wear in fuel pumps and nozzles. Lignin, as the only renewable source of naturally occurring aromatic compounds, holds significant potential for biomass fuel conversion, especially in the production of green hydrocarbons via depolymerization and hydrodeoxygenation (HDO)[3−4]. Under suitable conditions, lignin can undergo HDO in the presence of a catalyst to yield arenes within the aviation fuel range (C8−C16).
MoS2-based catalysts are widely employed in HDO reactions due to their favorable catalytic activity[5]. Typically, introducing promoter metals such as Ni and Co can enhance hydrogen activation and generate abundant sulfur vacancies, which serve as active sites for cleaving the C−O bonds in phenolic compounds. Iron (Fe), located in the same group as Ni and Co in the periodic table, is also a transition metal and offers advantages in terms of low cost and wide availability. Studies suggest that Fe species in catalysts can function as oxophilic sites[6], adsorbing and activating oxygenated compounds to promote C−O bond cleavage. Resasco et al.[7] proposed that strong interactions between the oxygen atom of hydroxyl groups and oxophilic Fe enhance deoxygenation activity while suppressing aromatic ring hydrogenation, leading to high toluene selectivity during m-cresol HDO of over a CuNiFe catalyst.
Activated carbon, as a catalyst support, exhibits excellent resistance to acid and alkali corrosion. Its surface is abundant in oxygen-containing functional groups and possesses a well-developed pore structure, making it a promising material for catalytic applications[8−10]. Recently, to further improve the catalytic performance of carbon-based supports, numerous studies have introduced nitrogen atoms to modify their structure and properties[11]. For instance, Tian et al.[12] incorporated a nitrogen source into a lignin-derived carbon-supported cobalt catalyst and applied it in the HDO of vanillin. Their findings indicated that nitrogen doping not only provided a rich porous architecture but also improved metal dispersion and stability. Moreover, nitrogen atoms can effectively modulate the charge distribution and the electronic structure of adjacent carbon atoms, thereby improving catalytic activity[13]. In another study, Yang et al.[14] utilized nitrogen-doped carbon as a support for an iron-based catalyst. The interaction between Fe particles and the doped N sites promoted particle anchoring, enhanced dispersion, increased the number of surface-active sites, and resulted in a favorable arene yield in the HDO of m-cresol. In this work, a series of FeMoS/NC catalysts were prepared by loading sulfided FeMo species onto a nitrogen-doped carbon support. The HDO performance of these catalysts was evaluated using both the lignin model compound 4-ethylguaiacol and real lignin as feedstocks. Furthermore, the catalytic mechanism of the Fe-modified MoS2/NC catalyst was systematically investigated.
Ammonium molybdate tetrahydrate ((NH4)6Mo7O24·4H2O, AR), ferrous sulfate heptahydrate (FeSO4·7H2O, AR) and thiourea (CH4N2S, AR) were obtained from Sinopharm Chemical Reagent Co., Ltd. Melamine (C3H6N6, AR), n-hexane (C6H14, AR), 4-ethylguaiacol (C9H12O2, AR), absolute ethanol (C2H6O, AR), carbon disulfide (CS2, AR), and acetic acid (C2H4O2, AR) were purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. (China). Activated carbon (AC) supplied by Zhuqing Co., Ltd. (China) was sieved through a 200-mesh screen prior to use. Papermaking black liquor was provided by Shandong Sun Paper Industry Co., Ltd.
About 2 g of activated carbon (AC), 2 g of melamine, and 18 g of deionized water were stirred continuously at 70 °C for 5 h. The treated activated carbon was dried in an oven and subsequently calcined at 700 °C for 3 h under a N2 atmosphere to obtain nitrogen-doped activated carbon (NC).
The FeMoS/NC catalyst was synthesized via a hydrothermal method. First, the calculated amounts of FeSO4·7H2O, (NH4)6Mo7O24·4H2O, and C3H6N6 were dissolved in 30 mL of deionized water, with the total theoretical loading of active components (calculated as FeS2 and MoS2) fixed at 20%. After stirring until complete dissolution, the resulting solution was transferred to a 50 mL autoclave along with the NC support and reacted at 180 °C for 24 h. Upon cooling to room temperature, the solid product was collected by suction filtration, and the filter cake was dried under vacuum at 60 °C for 12 h. For ease of description, the final sample is denoted as FexMoS/NC, where x represents the Fe/Mo molar ratio.
The FeMoS/NC(A) catalyst was prepared using an impregnation method. Calculated amounts of FeSO4·7H2O, (NH4)6Mo7O24·4H2O were first dissolved in an appropriate volume of deionized water under stirring. The NC support was then added to the solution and stirred at 70 °C until the water gradually evaporated. The obtained solid was dried under vacuum at 80 °C for 10 h and subsequently calcined in a muffle furnace at 400 °C for 4 h. Pre-sulfidation step was carried out in a high-pressure autoclave, in which 20 g of dodecane, 0.4 g of carbon disulfide (CS2) and 2 g of the calcined solid were loaded. The reactor atmosphere was purged three times with hydrogen to remove air, after which the system was pressurized with H2 to 4 MPa and maintained at 340 °C for 8 h. Following reaction, the system was cooled to room temperature, and the solid catalyst was isolated by filtration, yielding the final FexMoS/NC(A) catalyst.
The crystal structure of the catalysts was characterized by X-ray diffraction (XRD) using a PANalytical X'Pert PRO MPD diffractometer (Netherlands). X-ray photoelectron spectroscopy (XPS) analysis was performed on a Thermo Scientific K-Alpha photoelectron spectrometer. The N2 adsorption-desorption isotherms of the catalysts were obtained using an Autosorb-6B instrument (Quantachrome Instruments, USA). The TEM images of the catalysts were observed using an FEI Talos F200X field emission electron microscope. The metal element content in the samples was detected using a Thermo Scientific iCAP 6300 ICP-OES instrument after 50 fold dilution. Raman spectroscopy was performed using a Renishaw in via (U.K.) at room temperature with a 532 nm excitation wavelength. The sulfur vacancies and their relative content in the catalysts at room temperature were determined using an electron paramagnetic resonance spectrometer. NH3-TPD and H2-TPD were measured using a Quantachrome CHEMBET-3000 fully automated temperature-programmed adsorption instrument.
A mixture of 0.2 g of 4-ethylguaiacol, 0.1 g of catalyst, and 30 mL of n-hexane was added into a 100 mL high-pressure autoclave. After sealing the reactor, the system was leak-checked under a nitrogen atmosphere. The autoclave was purged 3 times with nitrogen to evacuate air and then pressurized with H2 to 3 MPa. With mechanical agitation set at 700 r/min, the system was heated to the target temperature and maintained for a predetermined duration. After reaction, the reactor was cooled to room temperature to collect the liquid products. The effects of reaction temperature and catalyst dosage were systematically investigated. The liquid products were analyzed using an Agilent 7890A-5975C gas chromatograph/mass spectrometer (GC-MS), with dodecane employed as the internal standard for quantitative analysis.
The conversion of the reactant, along with the yield, selectivity, and deoxygenation degree of the products, were calculated using the following equations:
$\begin{split} &\qquad{\text{ Conversion(\% )=(Moles of reactant fed −}} \\ &{\text{ Moles of unreacted reactant)/Moles of reactant}}\\ & {\text{fed}}\times 100\%\end{split} $
$\begin{split} &\qquad {\mathrm{Selectivity(\% )=Moles\;of\;aspecific\;product}}\;\\ & {\mathrm{formed/Total\;moles\;of\;all\;products\;formed}}\times\\ & 100\% \end{split} $
$ \begin{split} & \qquad\mathrm{Deoxygenation}\; \text{degree}(\%)=(\mathrm{1-Moles\; of}\; \\ & \mathrm{oxygenated\ products/Moles\; of\; oxygen\ in}\\ & {\mathrm{feedstock}} )\times 100\%\end{split} $
$ \begin{split} &\qquad {\mathrm{Product\;yield(\% )=Moles\;of\;a\;specific}}\;\\& {\mathrm{product\;formed/Initial\;moles\;of\;substrate}}\times 100\%\end{split} $
$ \begin{split} &\qquad {\mathrm{Aromatic\;yield(\% )=Moles\;of\;aromatic}}\;\\& {\mathrm{hydrocarbons\;produced/Initial\;moles\;of}}\;\\& {\mathrm{substrate}}\times 100\%\end{split} $
Kraft lignin was extracted from papermaking black liquor (40% solids content) by acid precipitation. In a typical procedure, 50 g of black liquor was stirred while diluted acetic acid was added dropwise until the pH value reached 4. The resulting mixture was centrifuged to collect the precipitate, which was then washed repeatedly with deionized water until the supernatant became neutral. The washed solid was finally dried under vacuum at a low temperature for 24 h to obtain purified kraft lignin.
The structural features of the extracted lignin were analyzed by two-dimensional heteronuclear single quantum coherence nuclear magnetic resonance (2D HSQC NMR) spectra on a 600 MHz Bruker Avance spectrometer. Molecular weight distribution was determined by gel permeation chromatography (GPC) performed on an Agilent 1260 high-performance liquid chromatography (HPLC) system.
About 0.4 g of kraft lignin and 0.4 g of catalyst were mixed with 30 mL of n-hexane in a 100 mL high-pressure autoclave. After purging the reactor to remove air, the system was pressurized with hydrogen to 3 MPa. The mixture was then heated to 340 °C under continuous stirring at 700 r/min and maintained for 12 h. Upon completion, the reactor was cooled to room temperature. Ethanol was added to the reaction mixture, followed by ultrasonication for 20 min. The resulting slurry was filtered to collect the liquid filtrate, from which the solvent was evaporated to obtain the HDO products (green hydrocarbons). The chemical composition of the HDO products was analyzed by GC-MS, and their molecular weight distribution was determined by GPC.
$ \begin{split} &\qquad {\mathrm{Yield\;of\;Green\;Hydrocarbons}}(\% )=\\& {\mathrm{(Mass\;of\;green\;hydrocarbon\;products/Mass\;of}}\;\\& {\mathrm{lignin\;feedstock)}}\times 100\% \end{split} $
$ \begin{split} &\qquad {\mathrm{Selectivity(\% )=(Moles\;of\;an\;individual}}\;\\& {\mathrm{product\;formed/Total\;moles\;of\;all\;products}}\;\\& {\mathrm{formed)}}\times 100\%\end{split} $
The phase composition and crystal structure of the catalysts were analyzed by X-ray diffraction (XRD), as shown in Figure 1. Except for the diffraction peak at 2θ = 26.5°, which is attributed to the (002) plane of hexagonal graphite (PDF#01-0646), the nitrogen-doped activated carbon (NC) support exhibited no other distinct diffraction peaks. The amorphous nature of the NC support was essentially preserved after metal loading. In the MoS2/NC catalyst, weak diffraction peaks at around 32.2° and 57.4°, which are assigned to the (100) and (110) planes of MoS2 (PDF#27-0421), respectively. The absence of other MoS2-related diffraction peaks can be ascribed to the uniform dispersion of the MoS2 phase on the activated carbon support, which limits the crystallization degree[15], as well as to the predominantly amorphous or low-crystalline state of the MoS2 phase. Furthermore, TEM images (Figure 3) show that the layered MoS2 particles consist of only a few stacked layers, which may also contribute to the weak peak intensity. Characteristic diffraction peaks corresponding to FeS2 (PDF#37-0475) are observed at 25.8°, 33.2°, 37.2°, 38.9° and 52.0°. For the FeS2/NC catalyst, the peak at 33.2° exhibits relatively high intensity, sharp profile, and good symmetry, and is assigned to the (101) plane of FeS2. Compared with FeS2/NC, the diffraction peak at 25.8° in the hydrothermally synthesized Fe0.3MoS/NC shifts toward a higher angle, suggesting that Mo atoms are incorporated into the FeS2 lattice, leading to a strong metal-metal interaction[16]. For the Fe0.3MoS/NC(A) catalyst prepared by the impregnation, diffraction peaks at 29.9°, 33.9°, 43.8° and 53.1° can be assigned to FeS (PDF#42-1340). These results indicate that different preparation methods yield distinct active phases. Specifically, the hydrogen pretreatment during sulfidation in the impregnation route facilitates the transformation of FeS2 into FeS[6].
As shown in Figure 2(a), the N2 adsorption-desorption isotherms of the FeMoS/NC catalyst series all exhibit type IV behavior with H4-type hysteresis loops, indicating the presence of a microporous-mesoporous composite structure. Table 1 reveals that the pore size distributions of the catalysts are concentrated mainly in the micropore range of 0.4−0.8 nm and the mesopore range of 3−5 nm. After the post-treatment nitrogen doping, the specific surface area of the activated carbon decreased only slightly from 691.6 to 621.7 m2/g, suggesting that the nitrogen modification did not significantly alter the original pore structure of the activated carbon[12]. Upon loading Fe and Mo species, the specific surface area of NC further decreased from 691.6 to 410.0 m2/g, likely due to the partial pore blockage or filling by the metal species[14]. Compared with Fe0.3MoS/NC, the Fe0.3MoS/NC(A) catalyst exhibits a smaller specific surface area, which can be attributed to the larger particle size and lower dispersion of metal sulfides formed via the impregnation method. The observed decrease in pore volume accompanied by an increase in average pore diameter suggests that the metal sulfide active components occupy the micropores of the support, leading to the collapse of some micropores and the formation of more mesopores. Notably, Fe0.3MoS/NC shows a larger specific surface area than the monometallic MoS2/NC and FeS2/NC catalysts, demonstrating that the bimetallic loading promotes a higher dispersion of the active components, which is beneficial for the adsorption and activation of reactants.
As shown in Figure 3(e), the Fe0.3MoS/NC catalyst exhibits a uniform nanoflower-like morphology[17−18]. In contrast, significant agglomeration is observed in the monometallic catalysts, indicating that Fe incorporation enhances the dispersion of MoS2 on the NC and promotes a stronger interaction. High-resolution TEM images (Figure 3(g)) reveal lattice fringes with two distinct interplanar spacings: 0.601 and 0.263 nm, corresponding respectively to the (002) plane of MoS2 and the (101) plane of FeS2[6]. The selected-area electron diffraction (SAED) pattern (Figure 3(h)) shows diffraction rings with four different spacings, which are indexed to the (002) plane of MoS2 and the (031), (200) and (101) planes of FeS2. In the MoS2/NC catalyst, the interplanar spacing of the MoS2(002) plane is 0.673 nm (Figure 3(d)). Compared with MoS2/NC, this spacing decreases to 0.601 nm in the Fe0.3MoS/NC catalyst. This reduction is likely attributed to the doping of smaller Fe atoms (117 pm) into the crystal lattice sites typically occupied by larger Mo atoms (130 pm)[19], which results in slight lattice contraction.
As shown in Figure 4(a), the Fe 2p spectrum is deconvoluted into three peaks at 706.9/719.8, 710.6/723.0 and 716.5/728.8 eV, which are attributed to Fe0, Fe2+, Fe3+ species, respectively[20−21]. Compared with the monometallic FeS2/NC catalyst, the FeMoS/NC catalyst exhibits new peaks (Fe0), indicating the coexistence of both ionic and metallic Fe states, which reflects a strong interaction between the active components and the NC support. Furthermore, the peaks for both Fe2+ and Fe3+ species shift to lower binding energies compared to those in FeS2/NC, suggesting electron transfer from Fe to Mo species and further confirming a strong interaction between the two metals[22].
The Mo 3d spectrum (Figure 4(b)) shows deconvoluted peaks at 228.2/231.4, 229.6/232.8 and 232.0/235.2 eV, which are assigned to Mo4+, Mo5+ and Mo6+ species, respectively[15]. The presence of Mo5+ and Mo6+ species may result from incomplete sulfidation during the hydrothermal process or surface oxidation of MoS2 upon exposure to air. With Fe incorporation, the Mo 3d peaks shift towards higher binding energies, indicating the electron transfer from Fe to Mo and a corresponding decrease in the electron density of Mo. The S 2s peak (Eb(S 2s) = 225.6 ± 0.2 eV) adjacent to the Mo 3d region further confirms the presence of Mo−S bonds.
Compared with the impregnated catalyst, Fe0.3MoS/NC exhibits a higher relative content of Mo4+ species and an absence of Fe0 signals, suggesting stronger bimetallic interaction in the hydrothermally synthesized catalyst.
The N 1s spectrum of the NC support (Figure 4(c)) can be deconvoluted into three peaks corresponding to graphitic nitrogen (401.4 eV), pyrrolic nitrogen (400.1 eV) and pyridinic nitrogen (398.6 eV)[23]. The carbon atoms adjacent to graphitic and pyridinic N atoms can provide Lewis acid sites, promoting the binding and removal of oxygen atoms in reactant molecules. In contrast, pyrrolic nitrogen may induce the formation of oxygen-active site on the proximal carbon atoms[24−25], thereby enhancing the adsorption capacity for oxygenated compounds. Furthermore, the Fe0.3MoS/NC catalyst shows a characteristic peak at around 396.8 eV, which is assigned to Fe−N species and reflects a strong interaction between active metal Fe and NC[20,26].
Raman spectroscopy was used to assess the graphitization degree and structural disorder of the supports. As shown in Figure 5, the characteristic D band observed around 1341 cm−1 is attributed to disordered carbon or defective graphitic structures, while the G band at 1578 cm−1 is assigned to the in-plane tangential vibration of carbon atoms in hexagonal graphitic carbon[25]. The intensity ratio of the D band to the G band (ID/IG) is inversely related to the graphitization degree[27]. Compared with the unmodified activated carbon (AC), the NC exhibits a higher ID/IG ratio, indicating a lower graphitization level and a higher degree of structural disorder after nitrogen doping, which confirms the successful introduction of additional defects into the carbon matrix[28]. Following the loading of metal active components, the ID/IG ratio decreases slightly, suggesting an increase in graphitization and a corresponding reduction in defect density.
The catalysts were characterized by NH3-TPD and H2-TPD, as shown in Figure 6. Both Fe0.3MoS/NC and FeS2/NC exhibit two NH3 desorption peaks, corresponding to weak acid sites (100−250 °C) and medium acid sites (250−500 °C). In contrast, MoS2/NC shows only one NH3 desorption peak associated with weak acid sites, indicating that Fe incorporation enhances the surface acidity of the catalyst. The H2-TPD was further used to investigate the interaction between Fe and Mo species. As shown in Figure 6(b), compared with MoS2/NC, the Fe0.3MoS/NC catalyst exhibits a higher H2 desorption peak temperature and a larger peak area, suggesting that the Fe-Mo interaction enhances stronger H2 adsorption and facilitates H2 dissociation, thereby generating more active hydrogen species.
The concentration of sulfur vacancies in the catalysts was analyzed by electron paramagnetic resonance (EPR) spectroscopy (Figure 7). A distinct EPR signal at g = 2.003 confirms the presence of sulfur vacancies[29]. The intensity of this sulfur-vacancy signal initially increases and then decreases with increasing Fe/Mo molar ratio. Fe0.3MoS/NC shows the strongest EPR signal, indicating the highest concentration of sulfur vacancies, which favors the exposure of more defective sites.
Further increase in Fe doping leads to a gradual decrease in the signal intensity, the intensity of the sulfur vacancy peak gradually diminishes, likely due to the lowered dispersion of active components and the consequent reduction in sulfur vacancy formation.
The adsorption behavior of guaiacol on the Fe0.3MoS/NC and MoS2/NC catalysts was studied using in situ FT-IR spectroscopy (Figure 8). For Fe0.3MoS/NC, absorption peaks at 1509, 1263 and 1023 cm−1 are assigned to the v(C=C), v(C–OH) and v(C–O–C) vibrational modes of guaiacol, respectively. Compared with MoS2/NC, these peaks show a redshift and higher intensity on Fe0.3MoS/NC, indicating that Fe incorporation enhances the adsorption of the oxygenated compound on the catalyst surface.
The elemental composition of catalysts with different loadings was determined by ICP-OES, as shown in Figure 9. The results indicate that the total loading of Fe, Mo and S elements remains approximately 20% and the Fe/Mo molar ratio is maintained at around 0.3.
4-ethylguaiacol, a representative lignin-derived phenol, was selected as a model compound for lignin oil. It contains Car−OH and Car−OCH3 bonds with bond energies of 414 and 356 kJ/mol, respectively[30−31]. The catalytic activities of various catalysts were evaluated via the hydrodeoxygenation of 4-ethylguaiacol at 340 °C under 3 MPa H2 for 5 h. As shown in Table 2, the hydrogenation products of 4-ethylguaiacol include hydrocarbons and phenols. The absence of ethers in the products can be attributed to the relatively low bond energy of the methoxy group, which leads to its rapid cleavage under the elevated reaction temperature.
As shown in Table 2, 4-ethylguaiacol did not undergo complete conversion at 340 °C in the absence of a catalyst. When the NC was used as the catalyst, 4-ethylguaiacol was completely converted, indicating that NC possesses certain catalytic activity. After loading 20% Mo species, complete conversion of 4-ethylguaiacol was maintained, and the deoxygenation degree increased to 83.4% compared to NC. The yields of ethylbenzene and 4-ethylphenol were relatively high at 41.5% and 26.9%, respectively, while ethylcyclohexane was obtained in only 10.2% yield, suggesting that the MoS2 active centers exhibit significant deoxygenation activity but relatively low hydrogenation activity[32]. In contrast, the monometallic FeS2/NC catalyst achieved a deoxygenation degree of only 61.9%, indicating lower catalytic activity than MoS2/NC. For the impregnation-prepared Fe0.3MoS/NC(A) catalyst, the introduction of Fe increased the deoxygenation degree to 74%, implying that the coexistence of Fe and Mo species effectively promotes the HDO reactivity. The improvement likely arises from sulfur vacancies generated by sulfur loss in FeS2, which facilitate hydrogen activation and increase the number of active sites[6]. However, the larger particle size and lower dispersion of the active components in the impregnated catalyst limit the number of accessible sites. Remarkably, the hydrothermally synthesized Fe0.3MoS/NC catalyst achieved both complete conversion and 100% deoxygenation of 4-ethylguaiacol. The total yield of arenes (including ethylbenzene, 1-ethyl-2-methylbenzene and 1-ethyl-3-methylbenzene) reached 78.6%, demonstrating excellent catalytic performance. To examine the role of bimetallic interaction, a physical mixture of 50 mg FeS2/NC and 50 mg MoS2/NC catalysts was tested. The resulting deoxygenation degree was lower than that obtained with 100 mg of the integrated Fe0.3MoS/NC catalyst, highlighting the importance of intimate Fe-Mo interaction. Furthermore, compared with Fe0.3MoS/NC, the Fe0.3MoS/AC catalyst (supported on activated carbon) failed to achieve complete deoxygenation and showed lower arene selectivity (73.4%). This confirms that nitrogen doping promotes the binding and removal of oxygen atoms from reactant molecules. Additionally, the nitrogen-containing groups modify the electronic structure of the FeMoS catalyst, thereby enhancing its overall HDO performance.
Figure 10 illustrates the influence of the Fe/Mo molar ratio on the conversion of 4-ethylguaiacol and the corresponding product yields. Initially, as the Fe/Mo molar ratio increases, the yield of phenolic compounds decreases, while the hydrodeoxygenation degree increases. At a Fe/Mo molar ratio of 0.3, 4-ethylguaiacol undergoes complete deoxygenation with the highest arene yield.
However, further increase in the Fe/Mo ratio, accompanied by higher Fe loading and lower Mo loading, leads to a significant decline in the deoxygenation degree. When the Fe/Mo molar ratio reaches 0.7, the deoxygenation degree drops to 68.0%, which can likely be attributed to the deposition of excess FeS2 species at high Fe/Mo ratios. These excess species may cover the original active centers on MoS2 and consequently hinder the adsorption of C–O bonds and the subsequent deoxygenation reaction[6].
The effect of catalyst dosage on the reaction is shown in Figure 11(a). When the dosage was 40 mg, the deoxygenation degree was 80.2%. Increasing the dosage to 100 mg raised the deoxygenation degree to 100%, whereas a further increase to 120 mg resulted in only a marginal improvement in arene yield. Considering both catalytic activity and cost, 100 mg was identified as the optimal catalyst dosage, corresponding to a reactant-to-catalyst mass ratio of 2∶1. The influence of reaction temperature on the HDO of 4-ethylguaiacol was also investigated (Figure 11(b)). At a low temperature of 260 °C, the conversion of 4-ethylguaiacol was only 20.7%. Complete conversion was achieved at 300 °C, accompanied by a deoxygenation degree of 60.4%. The deoxygenation degree increased progressively as the temperature was further raised. At 340 °C, no oxygenated compounds were detected, indicating complete deoxygenation. These results demonstrate that the Fe0.3MoS/NC catalyst efficiently cleaves the Caryl−OH and Caryl−OCH3 bonds in 4-ethylguaiacol. When the temperature was increased from 340 to 360 °C, the arene yield decreased slightly, while the yields of ethylcyclohexane and ethylcyclohexene increased, suggesting thant minor aromatic ring hydrogenation occurred. To maximize the yield of aviation fuel-range arenes, the optimal reaction temperature for the HDO of 4-ethylguaiacol was determined to be 340 °C.
Based on the aforementioned reaction results, a plausible reaction pathway for the hydrodeoxygenatio of 4-ethylguaiacol over the FeMoS/NC catalyst is proposed, as illustrated in Figure 12. The bold lines represent the predominant reaction pathways. HDO of 4-ethylguaiacol primarily proceeds via a direct deoxygenation pathway. The initial step involves demethoxylation of 4-ethylguaiacol to form 4-ethylphenol. Concurrently, a minor pathway entails the cleavage of the ${\mathrm{C}}_{\left({{sp}}^2\right)}{\mathrm{O-CH}}_3 $ bond of the methoxy group, leading to the formation of 4-ethylcatechol, which subsequently undergoes dehydration to also yield 4-ethylphenol. The primary intermediate, 4-ethylphenol, then undergoes direct dehydroxylation to produce ethylbenzene. As the reaction proceeds, a small fraction of ethylbenzene may be hydrogenated to ethylcyclohexene and ethylcyclohexane.
Furthermore, the methyl cation (${\mathrm{CH}}_3^+ $) generated from the cleavage of the ${\mathrm{C}}_{\left({{sp}}^2\right)}{\mathrm{O-CH}}_3 $ bond can undergo methylation with 4-ethylphenol, producing 4-ethyl-2-methylphenol and 4-ethyl-3-methylphenol[33], which subsequently undergo dehydroxylation to form 1-ethyl-2-methylbenzene and 1-ethyl-3-methylbenzene, respectively.
A stability test for the Fe0.3MoS/NC catalyst was conducted at 340 °C under 3 MPa H2 (Figure 13). After the eighth run, the deoxygenation degree decreased by only 5%, while high arene selectivity was maintained, indicating excellent catalyst stability. GC-MS analysis further confirmed that no 4-ethylguaiacol was detected in the products after the eighth run, corroborating the sustained high activity of the catalyst.
To further investigate the cause of the activity decline in the Fe0.3MoS/NC catalyst after the eighth run, thermogravimetric analysis (TGA) and Fourier transform infrared (FT-IR) spectroscopy were conducted on both the fresh catalyst and the spent catalyst (Figure 14). As shown in Figure 14(a), the spent catalyst adsorbed approximately 6.6% of organic species compared with the fresh catalyst. In the FT-IR spectrum of the catalyst (Figure 14(b)), the absorption peak at 1586 cm−1 is attributed to the stretching vibration of C=C bonds, while the peaks at 1099 and 614 cm−1 correspond to the stretching vibrations of C–O–C and C–H bonds, respectively.
Compared with the fresh catalyst, the spent catalyst shows significantly enhanced intensities at 1099 and 614 cm−1, indicating the formation of carbonaceous deposits on the catalyst surface after repeated use, which is responsible for the partial deactivation of the catalyst.
The chemical structure of the kraft lignin was analyzed by 2D HSQC NMR. As shown in Figure 15, in the side-chain region (δC/δH = 50−90/3.0−5.0), the cross-signals correspond to the β-O-4 (A), β-5 (B) and β-β (C) linkages. In the aromatic region (δC/δH = 100−125/6.0−8.0), the cross-signals are assigned to syringyl (S), guaiacyl (G) and p-hydroxyphenyl (H) units. Simultaneously, a signal from methoxy groups is observed at δC/δH = 55/3.6. The characteristic peaks were volume-integrated using MestReNova software. The results indicate that this kraft lignin consists predominantly of guaiacyl units (68%), along with a portion of syringyl units (32%), and contains almost no p-hydroxyphenyl units.
To further validate the HDO performance of the FeMoS/NC catalyst, the HDO of lignin was conducted over the Fe0.3MoS/NC catalyst at 340 °C under 3 MPa H2 for 12 h, and obtaining a green hydrocarbon yield of 65.5%.
As shown in Figure 16, the HDO products consist mainly of arenes and cycloalkanes, including cyclohexane, benzene, methylcyclohexane (MCH), toluene, ethylcyclohexane (ECH), ethylbenzene, o-xylene, propylcyclohexane (PCH), propylbenzene, hexahydroindane (HI), indane, 1-methylindane (MI), tetralin (TN), 5-methyltetralin (MTN), 1,2-dicyclohexylethane (DCE), and 1,2-diphenylethane (DPE). The C8–C16 fraction accounts for 54.4% of the total products, with arenes exhibiting a selectivity of 63.4% within this fraction. Table 3 presents the molecular weight distribution of the lignin before and after the HDO reaction. After the reaction, the weight-average molecular weight (Mw) decreased significantly from 3496 to 169 g/mol, demonstrating the effective depolymerization of lignin into low molecular weight compounds during the HDO process. These results confirm that the Fe0.3MoS/NC catalyst possesses significant HDO activity and can selectively convert lignin into arenes within the carbon range suitable for SAF.
In this work, a series of nitrogen-doped FeMoS/NC bimetallic catalysts were prepared via a hydrothermal method. Using 4-ethylguaiacol as a model compound, the influence of Fe on the HDO performance of MoS2-based catalysts was systematically investigated. The experimental results demonstrate that appropriate Fe incorporation effectively promotes electron transfer and enhances the interaction between metals. The addition of Fe increases the concentration of sulfur vacancies, improves the dispersion of MoS2 on the NC and generates more surface active sites. Among the catalysts with varying Fe content, the Fe0.3MoS/NC catalyst with an optimal Fe/Mo molar ratio of 0.3 exhibited the best HDO performance, achieving complete conversion of 4-ethylguaiacol at 340 °C under 3 MPa H2 for 5 h, along with 100% deoxygenation and 78.6% arene selectivity. The HDO reaction pathway of 4-ethylguaiacol over Fe0.3MoS/NC primarily proceeds via a direct deoxygenation route. The HDO performance was further evaluated using real lignin as the feedstock. After 12 h of reaction, a green hydrocarbon yield of 65.5% was obtained. The C8–C16 fraction accounted for 54.4% of the total products, with an aromatic selectivity of 63.4% within this fraction. These results confirm that the Fe0.3MoS/NC catalyst can selectively convert lignin into green arenes suitable for SAF applications.
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Year 2026 volume 54 Issue 4
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doi: 10.1016/S1872-5813(26)60644-5
  • Receive Date:2025-08-09
  • Online Date:2026-09-23
  • Published:2026-04-10
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  • Received:2025-08-09
  • Revised:2025-09-06
  • Accepted:2025-09-22
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    1State Key Laboratory of Heavy Oil Processing, School of Chemistry and Chemical Engineering, China University of Petroleum (East China), Qingdao 266580, China
    2SINOPEC Shengli Oilfield Branch Technical Testing Center, Dongying 257000, China

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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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