The importance of rapid testing of coal properties lies in its multifaceted contributions to the coal industry
[1−2]. Primarily, it enables precise process optimization in coal-fired power plants and industrial facilities by providing real-time quality data to adjust combustion parameters, thereby enhancing efficiency, reducing emissions, and realizing cost savings. Moreover, rapid testing ensures stringent quality control, enabling producers to maintain consistency in product quality and comply with customer specifications. Additionally, rapid testing facilitates cost reduction by identifying low-quality coal early in the supply chain and optimizing blending processes. Efficient management of the coal supply chain is further facilitated by timely information on coal, enhancing logistics, storage, and blending processes
[3]. Ultimately, by optimizing energy production efficiency and minimizing environmental impacts, rapid testing of coal properties contributes to the sustainability and profitability of the coal industry.
In recent years, the advancement and application of rapid coal property testing technologies have significantly contributed to the efficiency and sustainability of the coal industry. Among the prominent techniques, Raman spectroscopy, Laser-Induced Breakdown Spectroscopy (LIBS), X-ray Fluorescence (XRF) spectroscopy, and Near-Infrared (NIR) spectroscopy have emerged as key methodologies for rapid coal analysis. Raman spectroscopy
[4], characterized by its ability to probe molecular vibrational modes, offers high sensitivity and specificity in identifying molecular structures in coal samples. This technique provides valuable insights into properties such as aromaticity and degree of carbonization. However, the need for sophisticated instrumentation and expertise to interpret the data may pose challenges in its widespread application. LIBS
[5], which uses laser-induced plasma emission to determine elemental composition, is notable for its rapid multi-elemental analysis capability. By providing non-destructive and minimally sample-preparation-dependent measurements, LIBS excels in elemental characterization. Nevertheless, limitations in accurate trace element quantification and sensitivity to surface changes may impact its accuracy in complex coal matrices. XRF spectroscopy
[6], which is based on fluorescent X-rays emitted by an X-ray irradiated sample, enables rapid and non-destructive elemental analysis. Its notable advantages include rapid data acquisition and suitability for elemental quantification. However, the efficiency of XRF may be limited by challenges in accurately assessing certain parameters, such as moisture content, particularly in heterogeneous coal samples. NIR spectroscopy
[7−8], which works on the principle of NIR light absorption, offers rapid, non-destructive, and real-time monitoring capabilities to assess coal properties. Its versatility allows the determination of various parameters including moisture content, calorific value, and sulfur content. However, limitations may arise in the quantification of certain parameters, especially at lower concentrations. These technologies have contributed to the advancement of coal properties testing. Among them, compared with other technologies, NIR technology has the advantages of high equipment safety, low cost and fast detection. However, coal has a complex composition as well as strong absorption and scattering effects on NIR spectra, and it is difficult for traditional modeling methods to meet the requirements of high-precision prediction.
The integration of NIR technology with advanced machine learning algorithms can significantly improve the speed and accuracy of NIR-based detection models. Machine learning techniques, such as artificial neural networks and support vector machines, can improve accuracy by learning complex spectral patterns and correlations from large datasets. An enhanced partial least squares (PLS) regression method, based on support vector machine (SVM) classification, was proposed in Ref. [
9] for rapid analysis of coal properties using NIR reflectance spectroscopy (NIRS). This method was tested on 199 coal samples and demonstrated a significant improvement in the predictive ability of the post-classification model. This improvement was primarily attributed to SVM classification prior to PLS regression, which allowed the model to better adapt to different types of coal. Consequently, this method enhanced the accuracy of NIRS for the rapid analysis of coal
[9]. A fast method for analyzing coal properties based on deep learning and visible-near-infrared spectroscopy was proposed in Ref. [
10] using 158 coal samples. Subsequently, a new two-layer limit learning machine (DF-RTELM) algorithm was proposed and used to construct a coal characterization model. Experimental results showed that this model can effectively predict the composition of coal. Also, for testing 158 coal samples, the method proposed in Ref. [
10] required only about 5 h and $100, while traditional proximate and ultimate analysis methods required approximately 300 h and $6000
[10]. A coal proximate analysis method based on spectroscopy and deep learning was proposed in Ref. [
11], and a deep learning model, named DR_TELM, was constructed. The experimental results showed that the DR_TELM model can achieve high prediction accuracy and fast test speed in determining coal proximate analysis parameters such as moisture, ash, volatile matter, fixed carbon and heating value. Specifically, the DR_TELM model achieved an RMSE of 0.533 and R2 of 0.981 for water content, an RMSE of 1.833 and R2 of 0.989 for ash, an RMSE of 1.111 and R2 of 0.990 for volatile matter, and an RMSE of 1.808 and R2 of 0.990 for fixed carbon
[11].
The capability and accuracy of predicting coal properties through NIR spectroscopy have been enhanced by the aforementioned machine learning algorithms. However, the correlation between coal attributes and spectral data is not adequately accounted for by these algorithms. As a result, the prediction of coal properties is still not accurate enough. In this paper, chemometrics and multiple machine learning algorithms are used to develop a framework for predicting coal properties based on NIR spectroscopy and machine learning models for rapid and accurate measurement of coal composition
[12]. In addition, specific components of coal produce characteristic peak spectra when irradiated in the NIR, and their contribution to model predictions has been investigated by machine learning interpretation methods, thus allowing the mechanistic nature of the prediction models to be demonstrated. Specifically, a NIR spectrometer was used to collect coal spectra, and then the collected laboratory measurements were merged to create a comprehensive database of experimental results on coal spectra. On this basis, algorithms such as SVM, Random Forest (RF), TCN, One Dimensional Convolutional Neural Network (1D CNN), and Gated Recursive Unit (GRU) were used as processing methods for sequence data, aiming to develop an efficient model for coal detection. Through rigorous model comparison and experimental validation, the machine learning framework combining NIR spectroscopy with sequence data processing algorithms was demonstrated to provide significant improvements. This approach not only simplifies the modeling challenges but also maximizes the prediction accuracy. In addition, employing model analysis techniques also helps to delve into the properties of the model and coal, thus improving the interpretability and generalizability of the model. In conclusion, the framework presented in this study for the rapid detection of coal characteristics, leveraging near-infrared spectroscopy and machine learning techniques, offers both precision and speed in assessing coal composition, demonstrating notable scalability.