Coal gangue is a typical solid waste generated during coal mining and coal washing processes, with an output generally accounting for 10%−20% of raw coal production
[1]. In China, the historical stockpiling of coal gangue has reached approximately 4.5 billion tons
[2−3]. Long-term accumulation not only occupies large areas of land, but also poses significant threats to regional air quality and ecosystems due to spontaneous combustion and the release of gaseous pollutants such as NO
x and SO
x[4]. At present, the utilization of coal gangue can be broadly classified into two categories: bulk utilization and high-value utilization
[5−6]. High-value utilization mainly includes the preparation of adsorbent materials and molecular sieves, recovery of valuable metals, and application in the production of vegetation substrates and soil remediation materials
[7−8]. Although substantial progress has been made in these high-value pathways, most studies still focus on the treatment of a single solid waste or the preparation of a single product. The economic extraction of valuable components from coal gangue, coupled with the direct regulation and fabrication of high-performance materials with tailored morphologies, remains a significant challenge.
Meanwhile, with the continuous advancement of industrialization, the shortage of aluminum resources has increasingly become a critical factor constraining industrial development in China
[9]. Coal gangue contains 15%−40% Al
2O
3[10], indicating its potential as an aluminum resource. Consequently, the efficient extraction of aluminum from coal gangue has become a key research focus in its high-value utilization
[11−14]. The mainstream process is the roasting-acid leaching method
[15−16], in which thermal activation is employed to disrupt the mineral structure, followed by leaching of aluminum ions using inorganic acids. To enhance aluminum dissolution, alkali metal salts such as NaCl and K
2CO
3 have been introduced as roasting additives to form intermediate phases (e.g., nepheline or feldspar-type minerals), thereby promoting aluminum solubilization
[10,17]. However, conventional acid leaching suffers from limited extraction yield and generates large amounts of acid leaching residues. Although alkali metal salt activation can significantly improve aluminum conversion, the subsequent recycling of alkali metals is challenging, leading to poor process economics. In addition, existing studies predominantly focus on the aluminum leaching stage
[18−20], while insufficient attention has been paid to the separation of multiple metal ions (e.g., Fe, Ca, Mg) in the leachate and the subsequent directed transformation of aluminum. These separation steps are usually complex, lengthy and difficult to control.
Biomass, as a renewable carbon source, has shown great potential for synergistic utilization with aluminum-containing solid wastes
[21−22]. Previous studies have demonstrated that co-combustion of biomass with mineral fuels can not only reduce fossil energy consumption but also improve combustion characteristics
[22]. Although coal gangue is rich in aluminum, its low carbon content and insufficient calorific value limit its direct application in energy utilization. The introduction of biomass can compensate for the calorific deficiency
[23], while the alkali and alkaline earth metals (e.g., K and Na) abundantly present in biomass can participate in solid-state reactions with coal gangue during thermal conversion, disrupting the Si-O-Al network structure and achieving chemical activation of aluminum. Traditional activation approaches often rely on a single feedstock or externally added chemical reagents, resulting in weak resource integration. Moreover, conventional methods, such as the independent combustion of mineral wastes or the addition of chemical activators, generally fail to simultaneously immobilize pollutants during activation. In contrast, “co-combustion activation” leverages chemical synergistic effects between fuels to
in situ immobilize alkali metals such as Na and K, thereby reducing the risk of secondary pollution and improving the environmental compatibility of the products. From the perspective of structural regulation, reliance on a single activator often leads to melting and slagging
[24]. Previous studies have shown that the leachate obtained from acid-leached coal gangue ash is enriched in sulfate species, which are commonly used as additives in molten-salt routes for alumina synthesis
[25]. In addition, phosphorus present in biomass and titanium in coal gangue can act as natural crystal phase modifiers for the synthesis of α-Al
2O
3. Nano-sized Al
2O
3, as an important high-performance catalyst support and functional ceramic precursor, has been widely applied in electronic materials, pharmaceuticals, and related fields
[26]. The development of green and low-cost preparation routes for nano-Al
2O
3 has therefore become a research hotspot in materials chemistry and engineering
[27].
In this work, we move beyond the traditional aluminum extraction strategy of “separation first, synthesis later” and propose a new approach that directly constructs hydroxide precursors based on the physicochemical characteristics of leachates derived from the co-combustion of coal gangue and biomass. This strategy avoids the process complexity and control challenges associated with multiple pH adjustment steps. The thermochemical behavior of biomass during co-combustion and its mechanistic influence on the leaching kinetics of key metals such as aluminum and titanium from coal gangue are systematically investigated. This study aims to achieve the synergistic high-value conversion of coal gangue and biomass, providing a novel methodological pathway for the resource utilization of solid wastes.