As one of the major atmospheric pollutants, the massive emissions of nitrogen oxides (NO
x) could cause serious environmental issues such as nitric acid rain, greenhouse effect and photochemical smog, etc., meanwhile, threatening human health. Among various NO
x removal techniques, selective catalytic reduction with ammonia (NH
3-SCR) is mainstream technology for flue gas denitrification, which is currently the most widely and effectively applied in coal-fired power plants. However, the narrow operating temperature window of conventional V
2O
5-WO
3(MoO
3)/TiO
2 catalysts (300−400 °C) limits their broader application in non-electric industries (generally below 250 °C)
[1−2]. Consequently, developing cost-effective and high-performance low-temperature SCR catalysts has emerged as a research hotspot.
Transition metals are frequently employed as active components for the preparation of low-temperature SCR catalysts owing to their strong redox ability and variable valence states, such as manganese (Mn) and cerium (Ce)
[3]. Current research focuses on enhancing low-temperature denitrification activity of the SCR catalysts by the synergistic effect of active components. Previous studies proved that the synergistic effect of Mn and Ce could significantly enhance the denitrification performance of SCR catalysts
[4−5]. Additionally, suitable support is a critical aspect for preparing high-performance SCR catalysts. Carbon-based materials can serve as support and catalyst simultaneously, especially activated carbon (AC)
[6−7]. The well-developed pore structure and abundant surface functional groups of AC could serve as active sites for enhancing NH
3 adsorption and activation, meanwhile, which could facilitate electron transferand further adjust electronic structures and valence states of active species, enabling efficient reduction of NO
x to N
2, hence achieving flue gas purification
[8]. AC-based low-temperature SCR catalysts have been the most widely applied in low-temperature flue gas purification, suggesting broad application potential.
Structural characteristics of AC affect the dispersion of active components and thus determine the low-temperature denitrification activity of the SCR catalysts
[9]. Optimization of AC texture by adjusting preparation conditions could enhance the interaction effect of support and active components, hence improving low-temperature SCR activity
[10]. Previous studies investigated the relationship between AC texture and low-temperature activity of SCR catalysts. The results show that defect engineering via activation time optimization promotes metal dispersion and enhances catalytic performance
[11]. Furthermore, the composition of coal could influence the AC structure, which also affects SCR catalytic denitrification behavior. However, there are nearly no studies about the effect of coal composition on the denitrification performance of SCR catalysts. As a major component in coal, inorganic mineral matters such as calcite can influence AC structure development
[12−13]. During AC preparation at 900 °C, calcite could transform into CaO, which could react with CO
2 in the cooling gas to form CaCO
3. Calcite in coal promotes decomposition of carbon matrix, catalyzes steam and CO
2 co-activation and reduces graphitization degree. Calcite in coal promotes micro- to meso-pore transformation or pore collapse, the total specific surface area and micropore specific surface area decrease from 1398 and 517 m
2/g to 1292 and 451 m
2/g, respectively. Meanwhile, calcite enhances surface oxygen-containing functional groups of AC including C=O, COO, π−π*
[12]. Clarifying the impact and mechanism of the AC structure regulated by calcite in coal on the denitrification performance of SCR catalysts could provide critical guidance for developing high-performance catalysts derived from high-calcium coal. Nevertheless, the influence of calcite-regulated AC structure on low-temperature denitrification activity of the SCR catalyst is still unclear.
Therefore, to unveil the effect of AC regulated by calcite in coal on low-temperature denitrification performance of SCR catalysts, this work prepared Mn/De-AC-xCaCO3 or Mn-Ce/De-AC-xCaCO3 (where x is the content of calcite in coal) catalyst through acid-washing followed by incipient wetness impregnation and calcination. The active components are fixed at 5% Mn or Mn-Ce (mass ratio of 7∶3). The role of AC texture regulated by calcite in coal on the SCR catalysts was achieved by a series of characterization including BET, XRD, Raman, XPS and in situ DRIFTS. The results of this work could provide critical theoretical support and technical guidance for utilizing high calcium coal to construct high-performance low-temperature SCR catalysts.