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The Synergistic Reduction of the Contact Time in the Droplet Impact on a Moving Ridge Surface
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Jiayi Zhao1, Wenlong Yu1, Wenhao Wang1, Shuo Chen2, Diangui Huang1, *
Research. Vol 7 Article ID 0543
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Research. Vol 7 Article ID 0543
Research Article
The Synergistic Reduction of the Contact Time in the Droplet Impact on a Moving Ridge Surface
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Jiayi Zhao1, Wenlong Yu1, Wenhao Wang1, Shuo Chen2, Diangui Huang1, *
Affiliations
  • 1School of Energy and Power Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China.
  • 2School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, China.
Published: 2024-12-09 doi: 10.34133/research.0543
Outline
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The contact time of the droplet impacting on solid surfaces can be markedly reduced by 40% to 50% by breaking the symmetric behaviors with the help of the surface structures and motion, which is crucial to diverse applications involving anti-icing, anti-erosion, self-cleaning, etc. Herein, it is interesting to note that the contact time can be further decreased up to 60% on a moving ridge surface because of corresponding synergy, inspired by flying insects or wind-dispersal seeds. In the present work, the synergistic mechanisms of the reduction in contact time have been revealed by analyzing the 3 basic features, called Leaf-type, Ear-type, and Butterfly-type, according to their morphological and dynamical behaviors. Therefore, a universal theoretical model has arrived by introducing normal and tangential Weber numbers, beyond previous descriptions. Importantly, our study discovers a generalized scaling law of −0.52 between the contact time and new composite Weber number (Wecom), which is feasible to stationary and moving surfaces, suggesting that the limit reduction rate on a moving ridge surface tends to 78%. The present work provides an insight to optimize the corresponding application efficiency by coupling the surface structure and motion.

Jiayi Zhao, Wenlong Yu, Wenhao Wang, Shuo Chen, Diangui Huang. The Synergistic Reduction of the Contact Time in the Droplet Impact on a Moving Ridge Surface[J]. Research, 2024 , 7 (12) : 0543 . DOI: 10.34133/research.0543
Droplet impacts on a solid surface is ubiquitous in nature and of practical importance in various engineering applications, such as rain drop impact [1,2], inkjet printing and coating [3], and pesticide splashing [4], which has continued to attract considerable attention in recent years. These applications mainly rely on the spreading ability of the droplet. Besides, a pave way to obtain the shorter contact time is also an important concern, which has contributed to drag reduction [5,6], staying dry [7], self-cleaning [8,9], and anti-icing [10,11]. Weakening the solid–liquid contact and promoting the rapid detachment of the droplet from surfaces are the primary method to achieve enhanced effect in these application scenarios. Therefore, the ways to shorten the contact time are essential and have attracted increasing attention.
The contact time tc is defined as the time interval between first touching and completely bouncing off the substrate. tc scales with the inertial capillary time scale τ0 = (ρR03/σ)0.5, independent of the impact velocity. Here, ρ, R0, and σ represent the mass density, radius, and surface tension of the liquid droplet, respectively. The dimensionless contact time tc/τ0 is measured as 2.6 ± 0.1 by balancing inertia with capillarity during droplet impacts on a static superhydrophobic surface [12].
Inspired by surface structures and behavior of natural insects and plants [1317], breaking the isotropy of the droplet during the impact process is believed to result in the reduction in contact time, involving ridge surfaces [1316], curved surfaces [18,19], oblique surfaces [20,21], post arrays [2224], surface movement [2530], and Leidenfrost [3133]. Recently, the ways of coupling active and passive controls are verified to further reduce the contact time. In particular, the contact time can be decreased from 30% to 50% max [3436], as summarized in Fig. 1.
However, the deeper understandings of the synergistic mechanisms in the contact time reduction are required to further optimize the application efficiency. In the present work, the reduction of the contact time is validated successfully to be up to 60% by introducing a moving ridge surface enlightening by the flying insects or wind-dispersal seeds [1317], which is optimum in asymmetric rebounding to our knowledge. Moreover, we adopt the experiments, numerical simulations, and theoretical models to reveal corresponding synergy morphologically and dynamically, as seen in Fig. 2. The synergistic mechanisms are illustrated by a universal theoretical model in the range of normal (Wen = 14.7 to 71.2) and tangential Weber number (Weτ = 0 to 403.5); meanwhile, a generalized scaling law is reached by using a composite Weber number.
In this work, the dynamical behavior of the droplet impacting a moving ridge surface is studied, where the normal momentum of the droplet and the tangential momentum of the surface can be well controlled, as shown in Fig. 3A. In particular, the polished Al-based substrate is treated by a commercial agent (NeverWet, Rust-Oleum Corporation, USA) to obtain superhydrophobicity. The contact angle of a deionized water droplet with D0 = 2.1 ± 0.05 mm is approximately 163° ± 3°, and the contact angle hysteresis reaches 5° ± 2°. The schematic of the present experiment and corresponding scanning electron microscopy image of the surface are indicated in Fig. 2A. Subsequently, the substrate has been entrained by a stepper motor, widely utilized in droplet impingement on moving surfaces [2528]. The horizontal surface velocity U is managed by the rotor revs and measured distance between impact point and disk center, corresponding to Weτ = ρU2D0 = 0 to 403.5. The impact velocity of the droplet is determined by the height of droplet release, and the corresponding Weber number is Wen = ρV2D0 = 14.7 to 71.2 (the impact velocity obtained based on free fall is close to that obtained based on image measurement, with an error of less than 3% between the 2 ways; see Fig. S1). Besides, the curvature of the ridge is much smaller than the droplet diameter, so it can be considered that the ridge moves in a straight line [24] (Fig. 3B).
Figure 4A and B illustrates the contact time on droplet impact on the moving ridge surface, and the contact time is less than 2.6τ0 [12]. It can be seen that the contact time of the droplet impacting the static ridge (Weτ = 0) is reduced to 1.3τ0, which is consistent with the conclusion of Gauthier et al. [14]. Most of the contact time is shorter than 1.56τ0, which is obtained on the moving surface according to Zhang et al. [27]. Figure 4C reflects the evolution of the contact time with respect to Weτ and Wen. The contact time generally decreases with the increase of Weτ and Wen, where Wen has a stronger effect. Finally, the post-impact behaviors can be divided into 3 types by the shape of the droplet during the impact: Leaf-type, Ear-type, and Butterfly-type (Fig. 4D). Obviously, the division of these types depends on the change of Weber numbers and effectively affects the contact time.
To gain insights into the physical mechanisms underlying the observed contact time reduction, we further analyze the impact dynamics of the 3 types.
Figure 5A shows the experimental and numerical dynamical behavior for Leaf-type in front and top views under Weτ = 11.2 and Wen = 14.7. For Leaf-type, droplet spreads rapidly in the normal direction (perpendicular to the ridge) due to the ridge cutting and low Weτ after contacting the surface. During the normal spreading, droplet spreads to the tangential maximum spreading diameters (parallel to the ridge) and then starts to retract tangentially. After reaching the maximum normal spreading, the droplet continues to retract tangentially until it bounces off the surface. We further obtain the temporal evolution of droplet normal spreading length Dn, tangential spreading length Dτ, and the spreading length on the ridge Da, normalized by its initial diameter D0, as shown in Fig. 5B and C. Figure 5B shows the temporal evolution of the spreading radius (Rn, Rin, and Rout; the corresponding diameters are shown in Fig. 5C). It can be found that the impact behavior can be divided into 3 stages: dropping, spreading, and retraction. In the dropping stage, the droplet diameter remains unchanged. In the spreading stage, the droplet spreads to its maximum normal radius and then breaks into 2 subdroplets. After breaking, the inner (purple dots) and outer (blue dots) edges of the subdroplets move away from the ridge at the same time but retain roughly the same normal radius (red dots). For the evolution of holistic spreading length, it can be seen from Fig. 5C. Normal spreading is obviously stronger than tangential spreading, and spreading also exists on the ridge. The subdroplets then begin to retract tangentially on the ridge. Because tangential spreading and retraction are out of sync with normal spreading and retraction, the ratio of tangential and normal length (Dτ/Dn) decreases from 1 to 0.4, leading to a long shape for droplet perpendicular to the ridge monolithically.
To further explore the velocity and pressure distribution of the droplet, we conducted the numerical simulation of the droplet using the commercial fluid simulation software COMSOL Multiphysics (version 6.1). From the velocity fields and pressure fields (Fig. 5D), we can find that during the spreading stage, the droplet maintains a uniform normal spreading velocity as a whole. At the maximum spreading moment, the normal spreading velocity at the outer edge of the droplet tends to 0, while the interior keeps high tangential retraction velocity and low normal spreading velocity. During the retraction stage, the droplet still maintains a spreading trend in the normal direction, but the tangential retraction velocity is more pronounced, leading to the tangential retraction behavior. From the perspective of pressure field, the variations in pressure are minimal due to the low values of Weτ and Wen. This results in the maintenance of a low-pressure region surrounding a high-pressure area at the center during the impact progress.
Similar to the Leaf-type impact behavior, under the Ear-type impact behavior, the droplets also undergo 3 distinct stages: dropping, spreading, and retraction. However, there are notable differences between the 2 behaviors. Figure 6A shows the experimental and simulated dynamical behavior for Ear-type when Weτ = 403.5 and Wen = 37.3. The droplet drops onto the surface after contacting the ridge and then starts spreading until maximum normal spreading. Subsequently, the droplet begins to retract normally until it bounces off, during which it breaks into 2 subdroplets. During the normal retraction stage, the droplet continuously spreads in the tangential direction due to the high Weτ. From the evolution of normal radius (Fig. 6B), the break point is later than the maximum spreading point, which causes asynchronous retraction of the inner and outer edges of the droplet. In addition, unlike Leaf-type, the normal diameter (red dots) gradually decreases after the maximum spreading point. So, the combined effect of tangential spreading and normal retraction causes the broken subdroplets to stretch into long strips parallel to the ridge. In Fig. 6C, we can also find that the droplet is continuously spreading in the tangential direction and is stronger than the normal spreading. Dτ/Dn increases from 1 to 2.4, consistent with the long strips of droplets.
Compared to the velocity of the ridge, the spreading and retraction speeds of the droplet are smaller (Fig. 6D). During the spreading stage, the droplet maintains a uniform normal spreading while maintaining a fast tangential spreading speed along the leading edge of the ridge's movement direction. At the maximum normal spreading point, the normal spreading speed toward the outer edge tends to 0, while the internal tangential and normal spreading are weak. During the retraction stage, the normal spreading stops at the outer edge, while the interior continues to retract toward the outer edge. At the same time, the tangential spreading speed of the leading edge further increases. Besides, a high Weτ reduces the pressure at the leading edge of the droplet, while the high-pressure zone diffuses from the center to the outer edge, resulting in an increase in the velocity of the corresponding low-pressure zone.
For Butterfly-type, we analyze the results as Weτ = 100.9 and Wen = 71.2. It can be found that the impacting can also be divided into 3 stages (Fig. 7A), same with Leaf-type. Compared with Ear-type, the break point is earlier than the maximum spreading point, which makes the normal retraction behavior unaffected by breaking of the droplet. Due to the impact at the center of the ridge, the evolution of the spreading radius is also axisymmetric, seen in Fig. 7B. Meanwhile, the increase in Wen strengthens the cutting of the droplet by the ridge and also increases the dimensionless radius of the inner edge of the droplet (Rin/R0) at the moment of bouncing off from 0.9 (purple dots in Fig. 5B) for Leaf-type and 1.2 (purple dots in Fig. 6B) for Ear-type to 1.7 for Butterfly-type (purple dots). Figure 7C indicates that the droplet first spreads and then retracts in tangential and normal directions, but the tangential speed of spreading and retraction is smaller than that of normal spreading and retraction. Therefore, the ratio of tangential and normal diameter (Dτ/Dn) decreases from 1 to 0.8 and then increases to 2.2.
From the simulation results of Fig. 7D, it can be seen that the droplet maintains a uniform normal spreading speed, and the overall velocity direction is emission-like during the spreading stage. The normal spreading speed toward the outer edge tends to 0, while the internal tangential and normal spreading speed are low at the point of maximum normal spreading. However, the spreading speed at the 4 corners is relatively high, causing the 4 lobes. Then, the outer edge stops spreading in the normal direction, while the interior retracts in the normal direction toward the outer edge, and the raised corners further spread during the retraction stage. On the other hand, a higher Wen reduces the pressure at the center, while the high-pressure zone diffuses to the surrounding area, resulting in an increase in velocity in the 4 corners.
To investigate the change of contact time on the moving ridge surface, we first divide the droplet impact behavior into several stages and study them separately, as mentioned earlier. There are 3 essential phases as dropping, spreading, and retraction regardless of the rebounding types. In addition, there is a breaking stage after the maximum spreading point of Ear-type. The time between the droplet contacts the ridge and the surface is defined as the dropping stage, and it can be considered that the falling speed of the droplet is constant, i.e., V. So, the drop time td can be obtained, i.e., td = h/V, where h is the height of the ridge.
In the spreading stage, the droplet begins to spread until it reaches the maximum normal spreading. The proportion of the spreading time ts to the contact time tc remains stable at 0.584, i.e., ts/tc = 0.584 (Fig. S2), which can be found through a large amount of experimental data.
In the retraction stage, due to the different ways of retraction, the retraction times tr for 3 types of impact behaviors will be discussed separately below. For tangential retraction of Leaf-type, the retraction time tr depends on the tangential spreading length Dτ at the maximum normal spreading point and the tangential retraction velocity Vret. At the maximum normal spreading point, Dτ is close to the maximum tangential spreading length of the droplet impacting on the moving surface, as the cutting operation of the ridge. So, Dτ can be approximated through this model proposed by Aboud and Kietzig [20], and the theoretical tangential contact length also fit well with the experimental values (see Fig. S3):
Dτ/D0=1.218Wen0.29+0.012WenWeτ
For the maximum normal spreading length Dn-max, Li et al. [37] found that the ratio of Dτ to Dn-max in the same time is found to be positively correlated with the ratio of the 2 Weber numbers of the droplet impacting on the moving surface. Based on this conclusion and combined with our experimental data, it is found that the droplet still follows this linear relationship at maximum normal spreading point (see Fig. S4):
Dτ/Dnmax=0.11Weτ/Wen+0.73
For water droplet with low viscosity, the viscous effect can be neglected because the impact number WeRe−4/5 is much smaller than 1 [38]. Thus, the retraction velocity follows the classical Taylor–Culick velocity [39], Vret ≈ [(1 − cos θ) σ/ρh]0.5, where h is the average film thickness at the maximum normal spreading. For Leaf-type, the liquid film at the maximum normal spreading is similar to 2 trapeziums (inset in Fig. 5A), and the area of these trapeziums is S ≈ [(Dτ + Da) × (Dn-max/2)/2] × 2 = [(Dτ + Da) × Dn-max]/2, where Da is the film length on the ridge at this time. Mass conservation gives h = πD03/6S, and thus, tr can be expressed as:
tr=Dτ2VretDτ×ρh8σ=ρDτ28σ×πD036S=ρDτ28σ×πD033Dτ+DaDnmax=ρπD0324σ×Dτ2Dτ+DaDnmax
With terms of Ear-type, the retraction of the droplet is affected by the time of breaking, because the breaking occurs during the retraction stage. During the period from the maximum normal spreading point to the breaking point, the outer edge of the droplet begins to retract, but the inner edge does not retract. We define this time as the breaking time tb of the droplet. Similarly, the retraction velocity Vret is obtained by the maximum normal spreading point, and the shape of the droplet is also similar to 2 trapeziums (inset in Fig. 6A). During the period of tb, the retraction length of the outer edge of the droplet can be obtained as tb × Vret. After breaking, the inner and outer edges of the droplet retract at the same time until they bounce off the surface, and the retraction length is Dn-max − 2tb × Vret. So, tr can be expressed as:
tr=Dnmax2tbVret4Vret=Dnmax4Vrettb2ρDnmax232σ×πD036Stb2=ρDnmax232σ×πD033Dτ+DaDnmaxtb2=ρπD0396σ×DnmaxDτ+Datb2
Because the breaking point of Butterfly-type is before the maximum normal spreading point, the inner and outer edges of the subdroplets retract at the same time during the retraction stage. At the maximum normal spreading point, the shapes of the subdroplets are 2 ellipses (inset in Fig. 7A), so the area of the 2 ellipses is S ≈ 2π(Dτ/2) × (Dn-max/4). Similarly, tr can be obtained as:
tr=Dnmax4VretρDnmax232σ×πD036S=ρDnmax232σ×2D033DτDnmax=ρD0348σ×DnmaxDτ
Combining the 3 types and the corresponding model assumptions, the theoretical contact time tc-the is obtained, which is highly consistent with the experimental values tc-exp, as shown in Fig. 8A. At the same time, the contact time of different types can be clearly distinguished. The contact time of Leaf-type is obviously higher than the theoretical limit contact time 1.56τ0 of moving surface. Meanwhile, the contact time of Butterfly-type is markedly shorter than the theoretical limit contact time 1.3τ0 for static ridge, and the contact time of Ear-type is between the 2 types. Further, both experimental results (Fig. 4A and B) and theoretical analysis show that tc is negatively correlated with Weτ and Wen. Therefore, we assume that tc has a certain quantitative relationship with the coupling of Weτ and Wen. Initially, the droplet has a vertical downward velocity V at the moment of contacting the ridge. At the same time, the droplet gets a tangential velocity Vτ in the same direction as the surface movement affected by the moving surface. In order to reflect the influence of moving surfaces on the tangential velocity of the droplet, many related studies have been conducted, among which the restitution coefficient ετ is favored as a dimensionless number [4043]. The restitution coefficient ετ is defined as the ratio of tangential velocity Vτ at the moment of the droplet bouncing off the surface to the surface moving velocity U, i.e., ετ = Vτ/U. In our experiment, the restitution coefficient tends toward a constant value ετ = 0.262 (see Fig. S5). Therefore, the composite velocity Vcom reflecting the velocity property of the droplet is represented as:
Vcom=V2+Vτ2=V2+ετU2
Therefore, the corresponding composite Weber number Wecom is expressed as:
Wecom=ρVcom2D0σ=ρV2+ετU2D0σ=Wen+ετ2Weτ
Finally, the inverse relationship between dimensionless contact time tc-exp/τ0 and Wecom is discovered based on experimental data (see Fig. 8B). In Fig. 8B, the 3 types can be clearly distinguished by Wecom. Meanwhile, the best-fitting line based on the experimental data can be expressed as:
tcexpτ0=5.68Wecom0.52+0.57
Obviously, the inverse scaling law of −0.52 between Wecom and tc-exp/τ0 is illustrated, and the contact time is asymptotically close to 0.57τ0 with a 78% reduction rate when Wecom approaches positive infinity. The previous results [15,16,44] on the droplet impact on the stationary ridge surface also satisfy the scaling law (yellow dots in Fig. 8B). However, it has to be considered that the further increases of Wecom will lead to the droplet splash, and an analysis of this complex scenario is beyond the scope of current research so that the above model fails [25,45].
Inspired by the surface structure of flying insects or wind-dispersal seeds, we have experimentally, numerically, and theoretically explored the mechanism of contact time reduction under the synergistic effect of moving and ridge surface. A synergistic 60% contact time reduction rate is achieved under the range of normal Weber number Wen (14.7 ≤ Wen ≤ 71.2) and the tangential Weber number Weτ (0 ≤ Weτ ≤ 403.5), which is the highest reduction rate among asymmetric rebound methods. The theoretical contact time model for the droplet morphology of each subdivision is established, which is consistent with the experimental contact time. Besides, the Leaf-type, Ear-type, and Butterfly-type modes of droplet impact on the moving ridge surface in the Weber numbers domain are revealed. Based on the dynamic behavior of the droplet, the contact time tc is divided into 4 main subdivisions: dropping time td, spreading time ts, breaking time tb, and retraction time tr. In addition, we propose the composite Weber number (Wecom) in order to comprehensively consider the effect of Wen and Weτ on tc, and the inverse scaling law of −0.52 between Wecom and tc is illustrated. This new inverse relationship is highly in agreement with the contact time of both stationary ridge and moving ridge surface. This study lays a theoretical and experimental foundation for improving the application efficiency of bionic functional surfaces.
Experiments were performed in ambient environment at room temperature with ~50% to 60% relative humidity. The apparatus was placed on a vibration isolation platform (POT-B). The light source uses 2 light-emitting diode lights (150 W/200 W with a color temperature of 5,500 ± 200 K) that are applied for illumination. Deionized water droplets with diameters D0 for 2.1 ± 0.05 mm were created by stainless steel needles, connected to a 10-ml plastic syringe and a syringe pump (LSP01-3A) via a rubber tube, from a predetermined height. The sample was placed on the center of a spin coater and absorbed to the base by vacuum. The angular velocity of the spin coater, changed from 300 to 1,200 rpm, can be directly adjusted at the control panel. Two high-speed cameras (Revealer, X213 with Nikon 105mmf/2.8G lens) were synchronized to capture the droplet impact dynamics from both side and top views at a frame rate of 13,698 frames per second. The images were analyzed by the software ImageJ.
The superhydrophobic surface used in the experiment is Al-based substrate. First, the aluminum substrate was cut by machine tool to obtain the corresponding macroscopic ridge structure. Then, the polished aluminum sheet is cleaned with alcohol and immersed in deionized water for ultrasonic cleaning to obtain a clean surface. Subsequently, the surface is subjected to drying and cooling. After the completion of surface cleaning, the surface will undergo a superhydrophobic treatment by a commercial agent (NeverWet, Rust-Oleum Corporation, USA). First, the surface is evenly sprayed for 3 times with NeverWet-Step1, each with an interval of 20 to 30 min, to obtain a layer of adhesive surface layer. The surface layer is then sprayed 3 times with NeverWet-Step2, with an interval of 3 min. The NeverWet-Step2 spray was allowed to cure naturally in a windless environment, resulting in a uniformly hydrophobic surface.
To characterize the surface wettability, the corresponding contact angle is extracted through image processing by taking several pictures of the liquid droplets resting on the superhydrophobic surface. The static contact angles were measured to be 163° ± 3°, illustrating excellent nonwetting property. Five independent measurements were carried out to obtain the average contact angles. The surface morphology of the samples was then observed with a scanning electron microscope at an accelerating voltage of 15 kV, and the surface morphology was obtained by collecting secondary electron images.
The numerical calculations were conducted in software COMSOL Multiphysics 6.1. The dynamics of water droplets impacting moving ridge surfaces were simulated using the coupled laminar and two-phase flow. Water and air were simulated within a rectangular domain with a length of 8.0 mm, a width of 10.0 mm, and a height of 5.0 mm, which contains more than 3.0 million unstructured tetrahedral cells. To enhance the accuracy of calculations, the near-wall grid was refined to include a multi-layer boundary layer. The corresponding display time interval, 1.0 μs, total 10.0 ms, is of high efficiency and convergence. The bottom surface was treated as a moving wall with different translational speeds, and the other surfaces of the rectangular domain were set as pressure outlet boundaries. As for the 2 phases, the primary one was set as air, while the secondary one was set as water. At the initial stage, the water droplet was modeled as a sphere with a downward impact velocity.
See the Supplementary Materials for more details about the impacting process and more data.
  • National Natural Science Foundation of China (12002212)
  • National Natural Science Foundation of China (52036005)
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Year 2024 volume 7 Issue 12
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Article Info
doi: 10.34133/research.0543
  • Receive Date:2024-08-09
  • Online Date:2025-07-24
  • Published:2024-12-09
Article Data
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History
  • Received:2024-08-09
  • Revised:2024-10-22
  • Accepted:2024-11-11
Funding
National Natural Science Foundation of China (12002212)
National Natural Science Foundation of China (52036005)
Affiliations
    1School of Energy and Power Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China.
    2School of Aerospace Engineering and Applied Mechanics, Tongji University, Shanghai 200092, China.

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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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