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Electrocatalytic CO2 Reduction in Acids: A Groundbreaking Approach to Converting CO2 into Fuels and Feedstocks
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Wenbo Wei1, Haifei Liu1, Qi-Long Zhu1, 2, 3, *
Research. Vol 8 Article ID 0589
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Research. Vol 8 Article ID 0589
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Electrocatalytic CO2 Reduction in Acids: A Groundbreaking Approach to Converting CO2 into Fuels and Feedstocks
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Wenbo Wei1, Haifei Liu1, Qi-Long Zhu1, 2, 3, *
Affiliations
  • 1 School of Materials Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China.
  • 2 State Key Laboratory of Structural Chemistry, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences (CAS), Fuzhou 350002, China.
  • 3 University of Chinese Academy of Sciences, Beijing, 100049, China.
Published: 2025-01-13 doi: 10.34133/research.0589
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The electrocatalytic carbon dioxide reduction reaction (CO2RR) at industrial-level current densities provides a sustainable approach to converting CO2 into value-added fuels and feedstocks using renewable electricity. However, the CO2RR conducted typically in alkaline and neutral electrolytes encounters some challenges due to the inevitable reaction between CO2 and OH ions, which undermines CO2 utilization and leads to poor operational stability. Acidic media present a viable alternative by reducing (bi)carbonate production, thereby enhancing the carbon efficiency and stability in CO2RR. The objective of this paper is to provide a concise account of the recent advancements and challenges in the field of acidic CO2RR, with an emphasis on future developments and opportunities.

Wenbo Wei, Haifei Liu, Qi-Long Zhu. Electrocatalytic CO2 Reduction in Acids: A Groundbreaking Approach to Converting CO2 into Fuels and Feedstocks[J]. Research, 2025 , 8 (1) : 0589 . DOI: 10.34133/research.0589
Converting carbon dioxide (CO2) into hydrocarbon fuels and chemicals offers a promising approach to CO2 utilization, advancing carbon-negative solutions [13]. Particularly, the electrochemical CO2 reduction reaction (CO2RR) exhibits considerable promise for industrial implementation, due to advantages, including the use of renewable electricity, mild and safe operating conditions, and relatively straightforward and clean processes, allowing for the generation of a diverse array of reduction products (including C1 [CO, HCOOH, CH4, etc.] and C2+ [C2H4, C2H5OH, C3H8, etc.]) [48]. However, the practical applications of CO2RR in alkaline and neutral systems are still hindered by severe disadvantages. First, in alkaline media, a considerable proportion (>50%) of the input CO2 reacts with OH to form (bi)carbonate, which ultimately results in low carbon efficiency and negative energy balance. Second, the accumulation and precipitation of (bi)carbonate and electrolyte flooding in the cathodic gas-diffusion electrode inevitably result in poor operational stability (Figure). Third, the anion-exchange membranes for CO2RR still suffer from a stability issue and low ion conductivity at high pH.
Given these challenges, many researchers are focusing on acidic CO2RR owing to its significant advantages (Figure), particularly higher carbon efficiency, more stable operation, and lower energy requirements, as compared to the alkaline one [9,10], which are garnering growing interest for potential industrial applications. Furthermore, the proton-exchange membranes used in acidic CO2RR can offer excellent proton conductivity and stability. However, the competitive hydrogen evolution reaction (HER) is augmented under acidic conditions, resulting in a diminished selectivity for CO2RR [11]. Meanwhile, the formation of C2+ products might be harder, limiting the product range in acidic conditions. In addition, some catalysts can suffer from corrosion at high potentials in acidic media. To tackle these issues, extensive research has been conducted on the design and synthesis of efficient catalysts, the development of practical electrolytic devices, and the investigation of reaction mechanisms.
A thorough understanding of CO2RR and HER mechanisms in acidic media is essential for optimizing CO2RR while mitigating HER. In acidic media, CO2RR is facilitated by the rapid diffusion of CO2, restrained migration of H+ and H2O to active sites, and local confinement of OH ions. However, the rise of proton concentration in acidic media accelerates HER, greatly decreasing the Faradaic efficiency (FE) of CO2RR. In particular, an acidic environment can impede the availability of local intermediates and the subsequent C–C coupling, thereby restricting the conversion of CO2 to C2+ products [12]. Consequently, it is essential to rationally design an advanced electrocatalytic system with highly active and stable catalysts, which could optimize the adsorption energy barriers of CO2 and intermediates at active sites, promote CO2 diffusion while limiting the transport of H+ and H2O to the active sites, and synergistically establish a localized microenvironment to promote the acidic CO2RR.
To improve the activity and selectivity of CO2RR in acidic media, the exploration of advanced electrocatalysts is an essential prerequisite. On the one hand, modifying the composition, coordination environments, and nanostructures of the catalysts can effectively modulate the electronic structures of active sites. Optimal electrocatalysts should exhibit appropriate adsorption for reactants and intermediates (e.g., *CO2, *CO, *COOH, *CHO, and *OCHO) [11,13,14], thus improving the acidic CO2RR while suppressing HER. For instance, Li et al. [13] identified that electron transfer from Cu donors to Bi acceptors in bimetallic Cu–Bi nanosheets could potentially enhance the acidic CO2RR. On the other hand, the use of functional ligands to modify the catalyst surface enables the creation of local microenvironments that could regulate interfacial wettability, provide noncovalent interactions, stabilize intermediates, and more (Figure). For instance, Zhang et al. [15] devised a general strategy that can alter the mass distribution surrounding the active sites, by incorporating quaternary ammonium functional groups with extended alkyl chains into the molecular catalysts. In this system, the stable cationic layer stabilizes negatively charged *CO2 intermediates while repelling hydrogen ions, and the long alkyl chains adjust the interfacial environment for deterring water molecules, thus inhibiting HER. In addition, given the inherent instability of most catalysts in acidic environments, it is highly desired to develop catalysts that demonstrate high stability in acidic media. For instance, Fang et al. [14] reported an excellent pH-tolerant, low-cost, and recycled lead electrocatalyst obtained from lead-acid battery waste, for reducing CO2 to formic acid with a high FE over 91%, which can operate continuously for more than 5,200 h at a cell voltage of 2.2 V with a current density of ~600 mA cm−2.
The choice of electrolytes that directly interact with the active sites, reactants, intermediates, and products also exerts a significant influence on the efficiency, selectivity, and durability of the acidic CO2RR. It has been found that the introduction of cation species into acidic electrolytes has been identified as an effective approach for limiting proton mass transport to the electrode surface, which in turn enhances the CO2RR activity and selectivity while inhibiting the HER (Figure). Zhang et al. [16] revealed the mechanism of alkali-cation-enhanced CO2RR on Cu in acidic media by in situ spectroscopy characterizations. It was verified that the flexible water networks around larger cations (e.g., K+) facilitate water reorientation and the proximity of hydrogen to CO2, thus boosting CO2RR.
Furthermore, the construction of advanced electrode configurations can effectively enhance interfacial mass transfer, reduce electrolyte resistance, and augment the stability of the system, which is also crucial for the improvement of acidic CO2RR performance [17]. In particular, gas-diffusion-electrode-integrated membrane electrode assembly cells, known as “zero-gap” and “catholyte-free” for gas reactant electrolysis, can deliver gaseous CO2 directly to the surface of the electrocatalysts (Figure), thereby overcoming the limitations of solubility and mass transfer in aqueous electrolytes relative to classical flat electrodes and H-type cells [1820]. In a typical example, Pan et al. [20] designed an acid-fed membrane electrode assembly for CO2 reduction to CO, achieving a high FE over 80% in an electrolyte solution comprising 0.01 M H2SO4 and 0.01 M Cs2SO4, with a single-pass conversion efficiency of approximately 90%.
The acidic CO2RR presents a promising avenue for the direct conversion of CO2 into high-value chemicals and fuels and offers an efficacious approach to advancing the industrial implementation of CO2RR. Despite significant advancements in the exploration of acidic CO2RR, including crucial developments in the catalyst preparation and the regulation of catalytic microenvironments, electrode structures, and electrolytes, this field still encounters numerous challenges: (a) The high acidity can promote HER and accelerate catalyst corrosion. Although the addition of alkali ions hinders proton migration, it easily leads to salt precipitation during long-term electrolysis. Thus, in addition to the intrinsic activity enhancement, the surface modification of the catalysts could be paid more attention, which may not only construct a favorable microenvironment for CO2RR and promote the performance toward multicarbons but also enhance the stability of the catalysts in acidic media. (b) The catalysts may experience complex dynamic reconstruction due to corrosion and redeposition processes in acidic environments. Therefore, a comprehensive understanding of catalytic interfaces must be further enhanced through in situ techniques, such as transmission electron microscopy, x-ray absorption spectroscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, and x-ray diffraction. (c) In acidic media, CO2RR exhibits reduced selectivity for the target products, particularly for C2+ products. Therefore, a deeper understanding of the reaction mechanism through multiple characterizations is necessary for developing more effective catalytic CO2RR processes in acidic media. (d) In addition, in acidic CO2RR, the anodic oxygen evolution reaction has slow kinetics, leading to a large overpotential and high overall energy input. Notably, the substitution of oxygen evolution reaction with a more thermodynamically favorable organic oxidation reaction, which can even generate value-added chemicals at much lower potentials, represents a promising avenue for further investigation. (e) It is evident that laboratory-scale electrolyzers for acidic CO2RR are inadequate for industrial applications. The development of electrolysis equipment with a low ohmic loss, long-term stability, and scalability is essential for facilitating the transition to large-scale applications. The single-pass conversion of CO2, a key performance metric for practical implementation, is typically below 20% at high current densities, which should be notably improved through reactor design and flow optimization. Furthermore, establishing a standardized evaluation system to assess the performance and economic viability of acidic CO2RR is imperative for promoting the industrial adoption of this technology.
  • Science Foundation of Zhejiang Sci-Tech University(24212185-Y and 24212183-Y)
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Year 2025 volume 8 Issue 1
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Article Info
doi: 10.34133/research.0589
  • Receive Date:2024-11-20
  • Online Date:2025-07-23
  • Published:2025-01-13
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  • Received:2024-11-20
  • Revised:2024-12-17
  • Accepted:2024-12-25
Funding
Science Foundation of Zhejiang Sci-Tech University(24212185-Y and 24212183-Y)
Affiliations
    1 School of Materials Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China.
    2 State Key Laboratory of Structural Chemistry, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences (CAS), Fuzhou 350002, China.
    3 University of Chinese Academy of Sciences, Beijing, 100049, China.

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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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