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A Predictive Study on Fracture Mode and Failure of Resistance Spot Welding of Hot-Formed Steel
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Lizhong Mao1, Chang Tian1, 2, Zhongwei Xu1, Yue Lu1, Hongsheng Tian1, Chen Cheng1
Automotive Engineering | 2024, 46(11) : 2133 - 2141
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Automotive Engineering | 2024, 46(11): 2133-2141
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A Predictive Study on Fracture Mode and Failure of Resistance Spot Welding of Hot-Formed Steel
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Lizhong Mao1, Chang Tian1, 2, Zhongwei Xu1, Yue Lu1, Hongsheng Tian1, Chen Cheng1
Affiliations
  • 1. BYD Auto Industry Co. ,Ltd. ,Shenzhen 518118
  • 2. University of Science and Technology Beijing,Beijing 100083
Published: 2024-11-25 doi: 10.19562/j.chinasae.qcgc.2024.11.019
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The microstructure evolution and deformation behavior of resistance spot-welded joints of the two layer plates of 1500HS hot-formed steel sheets are studied in this paper. Through metallographic analysis,heat input distribution map,and alloy material property map,the microstructural changes at various positions relative to the weld nugget are analyzed. As the distance from the center area of the weld nugget increases,the microstructure of the welded joint can be divided into columnar crystal martensite,coarse-grained martensite,fine-grained martensite,ferrite-martensite dual phase microstructure and tempered martensite microstructure. Combined with Vickers hardness analysis,the differences in hardness under different organizational characteristics are clarified. The results show that the hardness decreases significantly in the ferrite martensite dual phase structure and tempered martensite region,which are the weak areas of the welding joints. Based on the experimental results of fusion size,maximum failure load,fracture surface macro-morphology,initial fracture location,and Vickers hardness of different plate thickness combinations,the influence of plate thickness and plate strength on the fracture mode,initial fracture location,and maximum failure load of the spot welded joints is explained.

resistance spot welding  /  welding joint failure  /  fracture mode  /  microstructural evolution
Lizhong Mao, Chang Tian, Zhongwei Xu, Yue Lu, Hongsheng Tian, Chen Cheng. A Predictive Study on Fracture Mode and Failure of Resistance Spot Welding of Hot-Formed Steel[J]. Automotive Engineering, 2024 , 46 (11) : 2133 -2141 . DOI: 10.19562/j.chinasae.qcgc.2024.11.019
Year 2024 volume 46 Issue 11
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Article Info
doi: 10.19562/j.chinasae.qcgc.2024.11.019
  • Receive Date:2024-02-19
  • Online Date:2025-07-21
  • Published:2024-11-25
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History
  • Received:2024-02-19
  • Revised:2024-05-06
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    1. BYD Auto Industry Co. ,Ltd. ,Shenzhen 518118
    2. University of Science and Technology Beijing,Beijing 100083
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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