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Topology and Size Joint Optimization Design Method for Stamping Die Structure
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Lei Yan, Shu Yang, Chang Qi
Automotive Engineering | 2024, 46(12) : 2181 - 2189
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Automotive Engineering | 2024, 46(12): 2181-2189
Feature Topic: Automotive Structural Integration Design and Manufacturing Technology
Topology and Size Joint Optimization Design Method for Stamping Die Structure
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Lei Yan, Shu Yang, Chang Qi
Affiliations
  • School of Mechanical Engineering,Dalian University of Technology,Dalian  116024
Published: 2024-12-25 doi: 10.19562/j.chinasae.qcgc.2024.12.005
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The goal of the structural design of a stamping die is to obtain the optimal structural configuration and the corresponding size parameters while considering both structural performance and die weight,which is difficult to achieve with a single topology optimization process. Therefore,a design method combining topology and size optimization for stamping die structure is proposed in this paper. The method avoids the complicated load mapping calculation step by adopting the node-to-node load mapping strategy,thus directly transferring the load distribution on the contact surface to the loading step in the static model. The relaxation coefficients of the structural performance in the topology optimization model are determined by the given performance evaluation index and the corresponding selection strategy so that the mechanical properties of the topology optimized dies are not weaker than those of the initial design while reducing the weight as much as possible. Finally,according to the optimal structural configuration obtained from the topology optimization,the corresponding structural parameters are determined by the multiple surrogate models-based size optimization method. The method is successfully applied to the optimal design of stamping dies for automotive structural components and its effectiveness is verified by comparing the results of the initial design,topology-optimized design,and topology size joint optimization design.

stamping die design  /  load mapping  /  topology optimization  /  multiple surrogate models
Lei Yan, Shu Yang, Chang Qi. Topology and Size Joint Optimization Design Method for Stamping Die Structure[J]. Automotive Engineering, 2024 , 46 (12) : 2181 -2189 . DOI: 10.19562/j.chinasae.qcgc.2024.12.005
Year 2024 volume 46 Issue 12
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Article Info
doi: 10.19562/j.chinasae.qcgc.2024.12.005
  • Receive Date:2024-07-01
  • Online Date:2025-07-21
  • Published:2024-12-25
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  • Received:2024-07-01
  • Revised:2024-08-31
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    School of Mechanical Engineering,Dalian University of Technology,Dalian  116024
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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