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Study on Lightweight Design of Integrated Mega-casting Aluminum Alloy Vehicle Body Components
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Bo Liu1, 2, Yongxin Tang1, 2, Yi Wu1, 2, Ziyang Wang1, 2, Qin Yang3, Tiegang Hu3, Xiaomin Xu3
Automotive Engineering | 2024, 46(12) : 2154 - 2163
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Automotive Engineering | 2024, 46(12): 2154-2163
Feature Topic: Automotive Structural Integration Design and Manufacturing Technology
Study on Lightweight Design of Integrated Mega-casting Aluminum Alloy Vehicle Body Components
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Bo Liu1, 2, Yongxin Tang1, 2, Yi Wu1, 2, Ziyang Wang1, 2, Qin Yang3, Tiegang Hu3, Xiaomin Xu3
Affiliations
  • 1. School of Mechanical Engineering,University of Science and Technology Beijing,Beijing 100083
  • 2. Beijing Key Laboratory of Lightweight Metal Forming,Beijing 100083
  • 3. Chongqing Chang’an Automobile Co. ,Ltd. ,Chongqing 401120
Published: 2024-12-25 doi: 10.19562/j.chinasae.qcgc.2024.12.002
Outline
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In recent years,mega-casting aluminum alloy structures have gradually been used to replace traditional stamping-welded body-in-white structures. The study on lightweight design of mega-casting aluminum alloy rear floor structure is conduced in this paper. An equivalent analysis scheme is proposed for the analysis of mega-casting vehicle body components. Regarding the processing and performance of the mega-casting structure,the processing constraints for the design are investigated,and the heterogeneity of its material properties is clarified. Based on the topology optimization method,the design domain of the structure is analyzed and the ideal topological design is obtained. Finally,a lightweight design is carried out,achieving a 7% weight reduction while ensuring performance. The study illustrates the design and optimization process of the mega-casting vehicle body components,which has certain reference significance.

lightweight vehicle body  /  mega-casting aluminum alloy  /  topology optimization  /  structural design
Bo Liu, Yongxin Tang, Yi Wu, Ziyang Wang, Qin Yang, Tiegang Hu, Xiaomin Xu. Study on Lightweight Design of Integrated Mega-casting Aluminum Alloy Vehicle Body Components[J]. Automotive Engineering, 2024 , 46 (12) : 2154 -2163 . DOI: 10.19562/j.chinasae.qcgc.2024.12.002
Year 2024 volume 46 Issue 12
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Article Info
doi: 10.19562/j.chinasae.qcgc.2024.12.002
  • Receive Date:2024-06-23
  • Online Date:2025-07-21
  • Published:2024-12-25
Article Data
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History
  • Received:2024-06-23
  • Revised:2024-08-13
Funding
Affiliations
    1. School of Mechanical Engineering,University of Science and Technology Beijing,Beijing 100083
    2. Beijing Key Laboratory of Lightweight Metal Forming,Beijing 100083
    3. Chongqing Chang’an Automobile Co. ,Ltd. ,Chongqing 401120
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https://castjournals.cast.org.cn/joweb/qcygc/EN/10.19562/j.chinasae.qcgc.2024.12.002
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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