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Integrated Optimization Design of Lightweight and Fatigue Life for the Integrated Structure of Cell-To-Frame
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Zihao Meng, Dengfeng Wang, Xiaopeng Zhang, Zifeng Zhang, Fengmin Lian, Jing Chen
Automotive Engineering | 2024, 46(12) : 2143 - 2153
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Automotive Engineering | 2024, 46(12): 2143-2153
Feature Topic: Automotive Structural Integration Design and Manufacturing Technology
Integrated Optimization Design of Lightweight and Fatigue Life for the Integrated Structure of Cell-To-Frame
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Zihao Meng, Dengfeng Wang, Xiaopeng Zhang, Zifeng Zhang, Fengmin Lian, Jing Chen
Affiliations
  • Jilin University,National Key Laboratory of Automotive Chassis Integration and Bionics,Changchun 130022
Published: 2024-12-25 doi: 10.19562/j.chinasae.qcgc.2024.12.001
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To improve the lightweight level of electric cargo vehicles,a Cell To Frame (CTF) structure that integrates the frame and battery compartment is proposed in this paper. Firstly,a finite element model of the benchmark vehicle frame is established,and its static performance and free mode are calculated. The accuracy of the finite element model is verified through free mode experiments. Then,the fatigue life analysis of the frame is carried out using the nominal stress method in the time domain using the multi working condition combination fatigue load spectrum obtained from road sampling. Next,experimental design is conducted on the initial design of the CTF structure,which has been validated by finite element analysis,and a surrogate model is established. Finally,the global response search method is used for optimization design to obtain the optimal lightweight solution. The results show that after optimized design,the weight of the CTF structure is reduced by 139.95 kg compared to the traditional separation design of the frame and battery compartment,with a lightweight rate of 14.09%. At the same time,the mechanical properties and fatigue life of the CTF structure both meet the design requirements.

electric truck frame  /  fatigue analysis  /  lightweight  /  optimization design  /  integrated design of automotive structure
Zihao Meng, Dengfeng Wang, Xiaopeng Zhang, Zifeng Zhang, Fengmin Lian, Jing Chen. Integrated Optimization Design of Lightweight and Fatigue Life for the Integrated Structure of Cell-To-Frame[J]. Automotive Engineering, 2024 , 46 (12) : 2143 -2153 . DOI: 10.19562/j.chinasae.qcgc.2024.12.001
Year 2024 volume 46 Issue 12
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Article Info
doi: 10.19562/j.chinasae.qcgc.2024.12.001
  • Receive Date:2024-04-30
  • Online Date:2025-07-21
  • Published:2024-12-25
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  • Received:2024-04-30
  • Revised:2024-06-19
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    Jilin University,National Key Laboratory of Automotive Chassis Integration and Bionics,Changchun 130022
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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