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Lightweight Bus Frame Based on Static Strength and Rollover Safety
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Xiaoyan Li, Haiyan Yu, Zunkang Chu
Automotive Engineering | 2024, 46(12) : 2200 - 2208
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Automotive Engineering | 2024, 46(12): 2200-2208
Feature Topic: Automotive Structural Integration Design and Manufacturing Technology
Lightweight Bus Frame Based on Static Strength and Rollover Safety
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Xiaoyan Li, Haiyan Yu, Zunkang Chu
Affiliations
  • School of Automotive Studies,Tongji University,Shanghai  201800
Published: 2024-12-25 doi: 10.19562/j.chinasae.qcgc.2024.12.007
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In order to adapt to the development of urban electric buses and the needs of national energy conservation and environmental protection policies,a lightweight method for vehicle body structure is proposed in this paper based on sensitivity analysis of the static strength and rollover safety performance of electric buses. Firstly,a finite element model of a certain electric bus is established,and the static strength and rollover safety analysis of the body structure is conducted through the finite element method. Secondly,sensitivity analysis of the static strength and rollover safety of the vehicle body under bending and twisting conditions is conducted on the finite element model. Based on the sensitivity analysis results,the component plate thickness that is beneficial for lightweighting and has little impact on the static strength and rollover safety of the vehicle body is selected as the design variable. The size optimization is carried out with the goal of minimizing the mass of the vehicle body skeleton,and the constraint that the maximum von Mises stress of each material unit does not exceed its material yield strength. The optimization results indicate that the static strength and rollover safety performance of the vehicle body structure meet regulatory requirements,and the weight of the vehicle body frame is reduced by 3.8%.

electric passenger cars  /  sensitivity  /  contribution level  /  lightweight  /  size optimization
Xiaoyan Li, Haiyan Yu, Zunkang Chu. Lightweight Bus Frame Based on Static Strength and Rollover Safety[J]. Automotive Engineering, 2024 , 46 (12) : 2200 -2208 . DOI: 10.19562/j.chinasae.qcgc.2024.12.007
Year 2024 volume 46 Issue 12
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Article Info
doi: 10.19562/j.chinasae.qcgc.2024.12.007
  • Receive Date:2024-07-01
  • Online Date:2025-07-21
  • Published:2024-12-25
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  • Received:2024-07-01
  • Revised:2024-08-30
Affiliations
    School of Automotive Studies,Tongji University,Shanghai  201800
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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