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Study on Resistance Spot Welding Performance of Al-Si Coated Press Hardening Steels with High Toughness
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Zhengxian Li1, Fei Cheng2, Yilin Chen2, Dapeng Yang1, Hongliang Yi1, 2
Automotive Engineering | 2025, 47(2) : 367 - 375
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Automotive Engineering | 2025, 47(2): 367-375
Study on Resistance Spot Welding Performance of Al-Si Coated Press Hardening Steels with High Toughness
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Zhengxian Li1, Fei Cheng2, Yilin Chen2, Dapeng Yang1, Hongliang Yi1, 2
Affiliations
  • 1 Northeastern University,State Key Laboratory of Rolling and Automation,Shenyang 110819
  • 2 Easyforming Materials Technology Co.,Ltd.,Suzhou 215123
Published: 2025-02-25 doi: 10.19562/j.chinasae.qcgc.2025.02.017
Outline
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Al-Si coated press hardening steels (PHS) with coating thicknesses ranging from 8 to 18 µm demonstrate enhanced toughness, drawing significant attention from the industry. However, there is limited evalua-tion of the resistance spot welding performance of Al-Si coated PHS with reduced coating thickness. This research compares the weldability of PHS with thin Al-Si coatings at strengths of 1 000, 1500, and 2 000 MPa. The results show that the weldability current range and mechanical properties of welds for all three grades of PHS meet industri-al production requirements. Further analysis reveals that the mechanical properties of the welds are closely linked to the strength and toughness of the martensite in the nugget. As the matrix strength increases, the strength (hardness) of the martensite in the nugget also rises, while toughness decreases. Consequently, the tensile-shear ultimate load increases with rising weld strength, whereas the cross-tensile ultimate load decreases as weld toughness diminishes.

Al-Si coating  /  PHS  /  resistance spot welding  /  welding lobe  /  microstructure and properties
Zhengxian Li, Fei Cheng, Yilin Chen, Dapeng Yang, Hongliang Yi. Study on Resistance Spot Welding Performance of Al-Si Coated Press Hardening Steels with High Toughness[J]. Automotive Engineering, 2025 , 47 (2) : 367 -375 . DOI: 10.19562/j.chinasae.qcgc.2025.02.017
Year 2025 volume 47 Issue 2
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Article Info
doi: 10.19562/j.chinasae.qcgc.2025.02.017
  • Receive Date:2024-07-01
  • Online Date:2025-07-09
  • Published:2025-02-25
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  • Received:2024-07-01
  • Revised:2024-08-30
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Affiliations
    1 Northeastern University,State Key Laboratory of Rolling and Automation,Shenyang 110819
    2 Easyforming Materials Technology Co.,Ltd.,Suzhou 215123
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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