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Research on Multi-objective Topology Optimization Design of the Power Module Cold-Plate for the Electric Vehicles
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Heping Ling, Jiapei Yang, Hanzhi Wang, Haijun Liu, Bin He
Automotive Engineering | 2025, 47(2) : 326 - 331
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Automotive Engineering | 2025, 47(2): 326-331
Research on Multi-objective Topology Optimization Design of the Power Module Cold-Plate for the Electric Vehicles
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Heping Ling, Jiapei Yang, Hanzhi Wang, Haijun Liu, Bin He
Affiliations
  • Auto Engineering Research Institute,BYD Auto Industry Co.,Ltd.,Shenzhen 518118
Published: 2025-02-25 doi: 10.19562/j.chinasae.qcgc.2025.02.013
Outline
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With the increasing power levels and integration of electric vehicles, the thermal load of power modules is rising rapidly, which puts higher demand on the thermal management technology of power modules. The topology optimization design of power module liquid cooled plates is becoming a key technology for achieving high heat flux density heat dissipation due to its high heat transfer and low-pressure drop loss characteristics. In this paper, based on the density topology method, a topology optimization design model is constructed for the flow channel structure of the power module liquid cooling plate. Through the coupling of multiple physical fields of flow and heat transfer; multi-objective topology optimization design for the flow channel of the liquid cooling plate is carried out. The results show that the topology-optimized liquid cooling plate design presents a multi-level biomimetic flow channel structure, which significantly reduces pressure drop loss and improves heat dissipation capacity. Compared to the traditional finned liquid cooling plate structure of the benchmark, the pressure drop loss of the flow channel structure after topology optimization is reduced by 72.8%, with a maximum temperature reduction of 33.28 K, which provides a new design idea for high-performance liquid cooling plates of automotive electronic control power modules.

power module  /  cold-plate  /  multi-objective  /  topology optimization
Heping Ling, Jiapei Yang, Hanzhi Wang, Haijun Liu, Bin He. Research on Multi-objective Topology Optimization Design of the Power Module Cold-Plate for the Electric Vehicles[J]. Automotive Engineering, 2025 , 47 (2) : 326 -331 . DOI: 10.19562/j.chinasae.qcgc.2025.02.013
Year 2025 volume 47 Issue 2
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doi: 10.19562/j.chinasae.qcgc.2025.02.013
  • Receive Date:2024-06-28
  • Online Date:2025-07-09
  • Published:2025-02-25
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  • Received:2024-06-28
  • Revised:2024-07-24
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    Auto Engineering Research Institute,BYD Auto Industry Co.,Ltd.,Shenzhen 518118
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https://castjournals.cast.org.cn/joweb/qcygc/EN/10.19562/j.chinasae.qcgc.2025.02.013
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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