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Research on the Mechanical Properties and Process Parameter Influence of BFRP/AA5052 Adhesive Joints
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Dayong Wang1, Junjia Cui1, 2, Shaoluo Wang1, Shuhao Wang1, Hao Jiang1, Guangyao Li1, 2
Automotive Engineering | 2025, 47(2) : 356 - 366
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Automotive Engineering | 2025, 47(2): 356-366
Research on the Mechanical Properties and Process Parameter Influence of BFRP/AA5052 Adhesive Joints
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Dayong Wang1, Junjia Cui1, 2, Shaoluo Wang1, Shuhao Wang1, Hao Jiang1, Guangyao Li1, 2
Affiliations
  • 1 Hunan University,State Key Laboratory of Advanced Design and Manufacturing Technology for Vehicle,Changsha 410082
  • 2 Shenzhen Automotive Research Institute,Beijing Institute of Technology,Shenzhen 518118
Published: 2025-02-25 doi: 10.19562/j.chinasae.qcgc.2025.02.016
Outline
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In this article, the effect of adhesive type, substrate properties, and structural dimensions on the mechanical properties of basalt fiber reinforced polymer (BFRP)-aluminum alloy (AA5052) and BFRP-BFRP single lap adhesive joints is investigated. Using the response surface methodology (RSM), a predictive model is es-tablished to evaluate the impact of three process parameters (aluminum substrate thickness, overlap length, and the angle between the loading direction and the primary direction of the basalt fibers) on the mechanical performance of the joints. The results indicate that the strength and stiffness of the adhesive joints are influenced by the yield strength and stiffness of the bonded substrates. BFRP-BFRP adhesive joints exhibit higher peak load, whereas BFRP-AA5052 adhesive joints demonstrate greater overall stiffness. The use of brittle structural adhesives can sig-nificantly enhance the strength and fracture energy absorption of the adhesive joints, reaching up to 57.4% and 1 128.5%, respectively. The shear strength Y is introduced as an evaluation metric for assessing the adhesive strength utilization rate. A strength prediction model for Y is established based on RSM, resulting in a regression equation with good significance, and the optimal range for the process parameters is predicted. The analysis of the coupling effect of the process parameters based on the strength prediction model reveals a negative correlation be-tween fiber direction and joint strength, while overlap length and aluminum substrate thickness show a positive cor-relation with joint strength. Considering the joint strength, adhesive cost, and lightweight effect, it is recommended that the loading direction aligns with the primary direction of the fibers, with the overlap length controlled within the range of 20 mm to 25 mm, and the aluminum substrate thickness within the range of 2 mm to 2.5 mm. This study provides theoretical and data support for the application of BFRP-AA5052 adhesive structures in transportation equipment.

basalt fiber  /  aluminum alloy  /  adhesive joint  /  process parameters  /  mechanical properties  /  prediction model
Dayong Wang, Junjia Cui, Shaoluo Wang, Shuhao Wang, Hao Jiang, Guangyao Li. Research on the Mechanical Properties and Process Parameter Influence of BFRP/AA5052 Adhesive Joints[J]. Automotive Engineering, 2025 , 47 (2) : 356 -366 . DOI: 10.19562/j.chinasae.qcgc.2025.02.016
Year 2025 volume 47 Issue 2
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Article Info
doi: 10.19562/j.chinasae.qcgc.2025.02.016
  • Receive Date:2024-07-01
  • Online Date:2025-07-09
  • Published:2025-02-25
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  • Received:2024-07-01
  • Revised:2024-08-23
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    1 Hunan University,State Key Laboratory of Advanced Design and Manufacturing Technology for Vehicle,Changsha 410082
    2 Shenzhen Automotive Research Institute,Beijing Institute of Technology,Shenzhen 518118
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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