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Review on Key Technologies for Integrated Manufacture of Automotive Composite Materials by Injection Overmolding After Compression
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Lingyu Sun1, 2, Chunjie Guo1, 3, Guohong Shi4, Junlei Wei1, Zhaojiang Zhang5, Deqiang Wang6, Xinting Ren7
Automotive Engineering | 2025, 47(4) : 692 - 700
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Automotive Engineering | 2025, 47(4): 692-700
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Review on Key Technologies for Integrated Manufacture of Automotive Composite Materials by Injection Overmolding After Compression
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Lingyu Sun1, 2, Chunjie Guo1, 3, Guohong Shi4, Junlei Wei1, Zhaojiang Zhang5, Deqiang Wang6, Xinting Ren7
Affiliations
  • 1 Department of Automotive Engineering,School of Transportation Science and Engineering,Beihang University,Beijing 102206
  • 2 Beijing Hangshu Vehicle Data Research Institute Co.,Ltd.,Beijing 100062
  • 3 BOGE Rubber & Plastics (Zhuzhou) Co.,Ltd.,Zhuzhou 412000
  • 4 Pan Asia Automotive Technical Center Co.,Ltd.,Shanghai 201208
  • 5 KlausMaffei Machinery (China) Co.,Ltd.,Jiaxing 314001
  • 6 Suzhou Tianyi Pengbo Material Technology Co.,Ltd.,Suzhou 215335
  • 7 KlausMaffei Co.,Ltd.,Beijing 100029
Published: 2025-04-25 doi: 10.19562/j.chinasae.qcgc.2025.04.010
Outline
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Injection overmolding after compression for thermoplastic composites balances the low cost and high performance. It can quickly and stably achieve integration of continuous/discontinuous fiberreinforced composites, meeting the requirements of the automotive industry. This paper reviews the key points of equipment selection, process control and molding simulation, introduces the types of domestic materials, summarizes the optimization design methods for anisotropic bimaterial structures, generalizes the evaluation methods for interface and overall performance, and puts forward some critical scientific and technological issues in the integrated design of "material process structure performance".

automotive lightweighting  /  thermoplastic composites  /  injection overmolding after compression process  /  integrated design and manufacturing  /  bi-material interface
Lingyu Sun, Chunjie Guo, Guohong Shi, Junlei Wei, Zhaojiang Zhang, Deqiang Wang, Xinting Ren. Review on Key Technologies for Integrated Manufacture of Automotive Composite Materials by Injection Overmolding After Compression[J]. Automotive Engineering, 2025 , 47 (4) : 692 -700 . DOI: 10.19562/j.chinasae.qcgc.2025.04.010
Year 2025 volume 47 Issue 4
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Article Info
doi: 10.19562/j.chinasae.qcgc.2025.04.010
  • Receive Date:2024-08-07
  • Online Date:2025-07-08
  • Published:2025-04-25
Article Data
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History
  • Received:2024-08-07
  • Revised:2024-12-17
Funding
Affiliations
    1 Department of Automotive Engineering,School of Transportation Science and Engineering,Beihang University,Beijing 102206
    2 Beijing Hangshu Vehicle Data Research Institute Co.,Ltd.,Beijing 100062
    3 BOGE Rubber & Plastics (Zhuzhou) Co.,Ltd.,Zhuzhou 412000
    4 Pan Asia Automotive Technical Center Co.,Ltd.,Shanghai 201208
    5 KlausMaffei Machinery (China) Co.,Ltd.,Jiaxing 314001
    6 Suzhou Tianyi Pengbo Material Technology Co.,Ltd.,Suzhou 215335
    7 KlausMaffei Co.,Ltd.,Beijing 100029
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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