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Research on Value Stream Analysis and Lean Testing Implementation of Seat Belt Performance Testing
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Wenming Lu, Xinlin Yang, Long Wang
Automotive Digest | 2023, (6) : 43 - 49
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Automotive Digest | 2023, (6): 43-49
Special Topic for Technologies of Intelligent & Connected Vehicle
Research on Value Stream Analysis and Lean Testing Implementation of Seat Belt Performance Testing
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Wenming Lu, Xinlin Yang, Long Wang
Affiliations
  • China Automotive Technology Research Center Limited Company, Tianjin 300000
Published: 2023-06-05 doi: 10.19822/j.cnki.1671-6329.20220321
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The performance test of automobile safety belt is a national mandatory requirement. However, At present, there is a great deal of waste and non-standardization in all aspects of the testing processes, including aspects of personals, machines, materials, methods and the environment, resulting in inefficient testing and poor supervision of testing quality in the laboratory. The statistical analysis is carried out for current status in laboratory, the current value stream map of vehicle safety belt performance testing is drawn, the waste existing in each inspection process and the problem of unsmooth flow between processes are investigated. Under the guidance of lean thinking, a “pull testing” mode is established, the future map of value stream is drawn, and a value-added system is established. According to the requirements of the value added system and the future map of the value stream, improvement measures from 4 aspects are proposed, including on-site guarantee, quality guarantee, balanced detection guarantee and good external cooperation, realizing the balanced detection of automobile safety belt performance. Performance tests prove that, the testing period of single batch of samples is reduced from 37.8 days to 14.5 days, and the error rate of personnel remains below 0.1%.

Lean production  /  Value stream  /  Vehicle seat belt  /  Lean testing  /  Equalization
Wenming Lu, Xinlin Yang, Long Wang. Research on Value Stream Analysis and Lean Testing Implementation of Seat Belt Performance Testing[J]. Automotive Digest, 2023 , (6) : 43 -49 . DOI: 10.19822/j.cnki.1671-6329.20220321
Year 2023 volume Issue 6
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doi: 10.19822/j.cnki.1671-6329.20220321
  • Online Date:2026-01-04
  • Published:2023-06-05
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    China Automotive Technology Research Center Limited Company, Tianjin 300000
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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