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Research on the Lifetime Prediction Method of the Power Module Based on the Mission Profile
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Ying Ma, Jiabin Wang, Zhanshan Zhu, Min Li, Yuexin Zhang
Automotive Digest | 2026, (2) : 57 - 62
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Automotive Digest | 2026, (2): 57-62
• Special Topic on Autonomous Driving Technology •
Research on the Lifetime Prediction Method of the Power Module Based on the Mission Profile
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Ying Ma, Jiabin Wang, Zhanshan Zhu, Min Li, Yuexin Zhang
Affiliations
  • Global R&D Center, China FAW Corporation Limited, Changchun 130013
Published: 2026-02-05 doi: 10.19822/j.cnki.1671-6329.20240320
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To achieve lifetime prediction of power modules under actual operating conditions, a power module lifetime prediction method based on a temperature model is proposed. Simulation parameters such as voltage, phase current, power factor, and switching frequency are obtained from the vehicle driving cycle data to calculate module losses. First, the Foster thermal network model is then used to calculate the junction temperature, thereby obtaining the module temperature variation sequence. The rainflow counting method is applied to extract the junction temperature fluctuation sequence. Next, the damage degree of the power module under the corresponding driving cycle is evaluated by combining the lifetime model fitted from power cycling tests. Additionally, the damage degrees of the same module under power generation and electric driving conditions are compared to analyze the performance requirements of the module in different application scenarios. The results show that under a 240 000 km driving cycle, the damage degree in electric driving conditions is significantly higher than in power generation conditions, and an increase in switching frequency exacerbates the damage. This method can effectively support rapid reliability assessment of power modules and provide a basis for module selection and optimization in different application scenarios.

Insulated Gate Bipolar Transistor (IGBT)  /  Transient junction temperature  /  Junction temperature fluctuations  /  Lifetime prediction
马瑛, 王佳斌, 朱占山, 李敏, 张月馨. 基于实际工况谱的功率模块寿命预测方法研究. 汽车文摘, 2026 , (2) : 57 -62 . DOI: 10.19822/j.cnki.1671-6329.20240320
Ying Ma, Jiabin Wang, Zhanshan Zhu, Min Li, Yuexin Zhang. Research on the Lifetime Prediction Method of the Power Module Based on the Mission Profile[J]. Automotive Digest, 2026 , (2) : 57 -62 . DOI: 10.19822/j.cnki.1671-6329.20240320
Year 2026 volume Issue 2
141
32
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doi: 10.19822/j.cnki.1671-6329.20240320
  • Online Date:2026-09-23
  • Published:2026-02-05
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    Global R&D Center, China FAW Corporation Limited, Changchun 130013
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表12种不同金属材料的力学参数
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Family
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Number of
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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