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Effect of Welding Parameters on the Microstructure and Properties of Mg/Steel Resistance Element Welded Joints under Constant Heat Input
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Xiaoxu Qin, Zhenzhou Zhao, Junwei Liu, He Li, Hongtao Lin, Linzhu Zhou
Automobile Technology & Material | 2026, (10) : 33 - 41
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Automobile Technology & Material | 2026, (10): 33-41
Effect of Welding Parameters on the Microstructure and Properties of Mg/Steel Resistance Element Welded Joints under Constant Heat Input
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Xiaoxu Qin, Zhenzhou Zhao, Junwei Liu, He Li, Hongtao Lin, Linzhu Zhou
Affiliations
  • China FAW Corporation Limited, Engineering & Technology Department, Changchun 232000
Published: 2026-10-20 doi: 10.19710/J.cnki.1003-8817.20260247
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To meet the requirements for vehicle lightweighting, resistance element welding (REW) is performed on a die-cast magnesium alloy and a steel plate using steel rivets. Under constant heat input, different magnesium/steel REW joints are produced by adjusting the welding current and welding time. The macrostructure, microstructure, mechanical properties, and fracture morphologies of the joints are observed and analyzed. The results show that, under constant heat input, heat is transferred from the surface of the electrode cap toward its interior; as the welding time decreases, the through-thickness integral nugget transforms into two fan-shaped nuggets in the upper and lower regions. With increasing welding current, the length of the gap extending along the interface and the distribution length of the eutectic phase at the nugget edge between the steel rivet and the lower steel sheet decrease. Under constant heat input, as the welding current increases and the welding time decreases, the shear resistance initially decreases and then increases, reaching a maximum shear resistance of 6.37 kN; the effective shear displacement increases with increasing welding current, reaching a maximum effective shear displacement of 4.56 mm.

Mg/steel joints  /  Joint performance  /  Resistance element welding  /  Heat input  /  Automobile manufacturing
秦晓旭, 赵振洲, 刘俊伟, 李赫, 林洪涛, 周林柱. 恒定热输入下焊接参数对镁/钢电阻单元焊接头组织与性能的影响. 汽车工艺与材料, 2026 , (10) : 33 -41 . DOI: 10.19710/J.cnki.1003-8817.20260247
Xiaoxu Qin, Zhenzhou Zhao, Junwei Liu, He Li, Hongtao Lin, Linzhu Zhou. Effect of Welding Parameters on the Microstructure and Properties of Mg/Steel Resistance Element Welded Joints under Constant Heat Input[J]. Automobile Technology & Material, 2026 , (10) : 33 -41 . DOI: 10.19710/J.cnki.1003-8817.20260247
Year 2026 volume Issue 10
60
11
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doi: 10.19710/J.cnki.1003-8817.20260247
  • Online Date:2026-10-29
  • Published:2026-10-20
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    China FAW Corporation Limited, Engineering & Technology Department, Changchun 232000
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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