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Analysis and Improvement of Fuel Pipe Bracket Fracture
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Qingjun Song, Guochen Li, Xinyu Sun, Qingsong Zhang, Guoyu Zhang, Donghong Gao
Automobile Technology & Material | 2026, (9) : 25 - 29
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Automobile Technology & Material | 2026, (9): 25-29
Analysis and Improvement of Fuel Pipe Bracket Fracture
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Qingjun Song, Guochen Li, Xinyu Sun, Qingsong Zhang, Guoyu Zhang, Donghong Gao
Affiliations
  • Global R&D Center, China FAW Corporation Limited, Changchun 130013
Published: 2026-09-20 doi: 10.19710/J.cnki.1003-8817.20260005
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A fuel supply pipe bracket of a passenger car broke during the whole vehicle's durability test on a rough road. This paper conducts an analysis of the working conditions, material, CAE strength and durability, fracture surface and appearance dimensions of the fuel supply pipe bracket after the test. The material analysis and CAE strength and durability analysis both meet the enterprise standards. The fracture form is determined to be fatigue fracture through fracture surface analysis, and the fracture originated from the R corner at the root of the stamped protrusion on the part surface. The cause of the fracture is determined to be stress concentration caused by the too small R corner during the stamping process through appearance and dimension and CAE analysis. By improving the structure and process parameters of the stamping die, the problem of the too small R corner at the root of the stamped protrusion on the part surface was solved, and the overall feature dimensions of the part were completely consistent with the design model. The improved bracket did not fail during the durability test on a rough road.

Fuel supply pipe bracket  /  Fracture failure  /  R corner stamping
宋庆军, 李国臣, 孙鑫雨, 张青松, 张国禹, 高东宏. 供油管路支架断裂分析与改进. 汽车工艺与材料, 2026 , (9) : 25 -29 . DOI: 10.19710/J.cnki.1003-8817.20260005
Qingjun Song, Guochen Li, Xinyu Sun, Qingsong Zhang, Guoyu Zhang, Donghong Gao. Analysis and Improvement of Fuel Pipe Bracket Fracture[J]. Automobile Technology & Material, 2026 , (9) : 25 -29 . DOI: 10.19710/J.cnki.1003-8817.20260005
Year 2026 volume Issue 9
155
35
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doi: 10.19710/J.cnki.1003-8817.20260005
  • Online Date:2026-09-24
  • Published:2026-09-20
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    Global R&D Center, China FAW Corporation Limited, Changchun 130013
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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