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The Influence of Electrode Tip Diameter on the Diameter of Hot-Stamped Steel Nugget
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Ke Wan, Haoran Wei, Dezhi Zhao, Linkun Liu, Youwu Xiong
Automobile Technology & Material | 2026, (2) : 58 - 63
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Automobile Technology & Material | 2026, (2): 58-63
The Influence of Electrode Tip Diameter on the Diameter of Hot-Stamped Steel Nugget
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Ke Wan, Haoran Wei, Dezhi Zhao, Linkun Liu, Youwu Xiong
Affiliations
  • Dongfeng Honda Automobile Company Limited, Wuhan 430050
Published: 2026-02-20 doi: 10.19710/J.cnki.1003-8817.20250187
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To quantitatively analyze the impact of electrode tip diameter on nugget diameter, resistance spot welding experiments and finite element analysis are conducted on hot-stamped steel using electrode tips with diameters of 6 mm and 8 mm. The welding currents required to obtain the same nugget diameter with electrode tips of 6 mm and 8 mm diameter are investigated. The results show that with the increase of welding current, the influence of electrode tip on the nugget diameter of resistance spot welding is gradually reduced without splash; When splash occurs, the electrode tip of 8mm diameter will obtain a larger nugget diameter. For 1.6 mm HQAS1500H+1.6 mm HQAS1500H plate group lapping form, the resistance spot welding process parameters can be set as 3.43 kN/420 ms/7 kA~3.43 kN/420 ms/8 kA. Within the common production welding current range, the deviation between the actual nugget diameter and the finite element simulation nugget diameter is less than 10%.

Resistance spot weld  /  Electrode tip diameter  /  Nugget diameter  /  Hot-stamped steel
万可, 魏浩然, 赵德志, 刘林坤, 熊友武. 电极端面直径对热成形钢熔核直径的影响. 汽车工艺与材料, 2026 , (2) : 58 -63 . DOI: 10.19710/J.cnki.1003-8817.20250187
Ke Wan, Haoran Wei, Dezhi Zhao, Linkun Liu, Youwu Xiong. The Influence of Electrode Tip Diameter on the Diameter of Hot-Stamped Steel Nugget[J]. Automobile Technology & Material, 2026 , (2) : 58 -63 . DOI: 10.19710/J.cnki.1003-8817.20250187
Year 2026 volume Issue 2
117
27
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doi: 10.19710/J.cnki.1003-8817.20250187
  • Online Date:2026-09-23
  • Published:2026-02-20
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    Dongfeng Honda Automobile Company Limited, Wuhan 430050
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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