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Application of Topology Optimization in the Design of Air Suspension Integrated Axle Housing
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Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu
Automobile Technology & Material | 2026, (4) : 26 - 31
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Automobile Technology & Material | 2026, (4): 26-31
Application of Topology Optimization in the Design of Air Suspension Integrated Axle Housing
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Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu
Affiliations
  • FAW Jiefang Automotive Co., Ltd., Changchun 130011
Published: 2026-04-20 doi: 10.19710/J.cnki.1003-8817.20250287
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As a core load-bearing component of the vehicle, the lightweight and reliability design of the air suspension integrated axle housing is crucial for improving overall vehicle performance. Addressing the limitations of traditional design methods in adapting to complex dynamic loads, this paper proposes a topology optimization method based on dynamic load spectra and the SIMP (Solid Isotropic Material with Penalization) method for non-uniform material distribution. A multi-condition topology optimization strategy applicable to diverse engineering scenarios is established. During the optimization process, the material density is adjusted iteratively based on analytical results to progressively refine the structure, ultimately achieving the optimal material distribution for the integrated axle housing. The study demonstrates that this method significantly reduces the axle housing mass by 90 kg while meeting strength and fatigue life requirements, providing an effective solution for lightweight design of air suspension integrated axle housings.

Air suspension integrated axle housing  /  Load spectrum  /  Topology optimization  /  Lightweight design
张娜, 关雨墙, 于艇, 王冬伟, 李书仪, 刘艺君. 拓扑优化在一体化桥壳设计中的应用. 汽车工艺与材料, 2026 , (4) : 26 -31 . DOI: 10.19710/J.cnki.1003-8817.20250287
Na Zhang, Yuqiang Guan, Ting Yu, Dongwei Wang, Shuyi Li, Yijun Liu. Application of Topology Optimization in the Design of Air Suspension Integrated Axle Housing[J]. Automobile Technology & Material, 2026 , (4) : 26 -31 . DOI: 10.19710/J.cnki.1003-8817.20250287
Year 2026 volume Issue 4
144
32
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doi: 10.19710/J.cnki.1003-8817.20250287
  • Online Date:2026-09-23
  • Published:2026-04-20
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    FAW Jiefang Automotive Co., Ltd., Changchun 130011
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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