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Cause Analysis and Optimization of Flange Cracking for Cross Member of Steel H420LAD
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Zhijun Tian1, Lei Cui1, Deshun Chen1, Yang Liu1, Hairong Gu1, Yilun Li2
Automobile Technology & Material | 2024, (1) : 31 - 37
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Automobile Technology & Material | 2024, (1): 31-37
Cause Analysis and Optimization of Flange Cracking for Cross Member of Steel H420LAD
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Zhijun Tian1, Lei Cui1, Deshun Chen1, Yang Liu1, Hairong Gu1, Yilun Li2
Affiliations
  • 1 Technology Center, Maanshan Iron & Steel Co., Ltd., Maanshan 243000
  • 2 No.4 Steelmaking and Rolling General Plant, Maanshan Iron and Steel Co., Ltd., Maanshan 243000
Published: 2024-01-20 doi: 10.19710/J.cnki.1003-8817.20230013
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For the problems of flange cracking for cross member of steel H420LAD, the stamping simulation of cross member was performed, the scheme was evaluated on type of flange, major and minor stain, paths of strain. The results show that minor stain was the main parameters of parts flanging and cracking, the decrease of minor strain was beneficial to eliminating flange cracking, increasing the plastic strain was the direction of material optimization. 2 schemes to stamp processing were proposed and simulated, the results show that after optimization of the gaps between die and punch, the distances between the blocks for flanging and the punch, the forming safety margin was increased from 0% to 4.49%, the edge quality of part was improved slightly. The optimization of blank was carried out, the process of pre-flanging was changed to drawing, process of trimming was added, the forming safety margin was increased from 0% to 16.44%, and the qualified rate of the parts is 100%.

Low alloy high strength steel  /  Flanging  /  Flange cracking  /  Strain  /  Forming safety margin
Zhijun Tian, Lei Cui, Deshun Chen, Yang Liu, Hairong Gu, Yilun Li. Cause Analysis and Optimization of Flange Cracking for Cross Member of Steel H420LAD[J]. Automobile Technology & Material, 2024 , (1) : 31 -37 . DOI: 10.19710/J.cnki.1003-8817.20230013
Year 2024 volume Issue 1
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doi: 10.19710/J.cnki.1003-8817.20230013
  • Online Date:2025-12-24
  • Published:2024-01-20
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    1 Technology Center, Maanshan Iron & Steel Co., Ltd., Maanshan 243000
    2 No.4 Steelmaking and Rolling General Plant, Maanshan Iron and Steel Co., Ltd., Maanshan 243000
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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