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Analysis of Failure Cases of Vehicle Oxygen Sensors & Study of Microcrack Detection Methods
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Dongrui Sun, Hongyu Gao, Jinxing Wang, Baiyu Xin, Anqi Shang, Xin Cong
Automobile Technology & Material | 2024, (5) : 64 - 67
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Automobile Technology & Material | 2024, (5): 64-67
Analysis of Failure Cases of Vehicle Oxygen Sensors & Study of Microcrack Detection Methods
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Dongrui Sun, Hongyu Gao, Jinxing Wang, Baiyu Xin, Anqi Shang, Xin Cong
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  • Global R&D Center, China FAW Corporation Limited, Changchun 130013
Published: 2024-05-20 doi: 10.19710/J.cnki.1003-8817.20230180
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In order to solve the problem of microcracks in the ceramic chips causing failure of the sensor assembly, this article studied and analyzed a simple and non-destructive method for detecting the microcracks in the ceramic chips, which can be filled in the middle of the crack by using the good wettability of alcohol to the ceramic, and the difference between the conductivity of alcohol and air was used to quickly determine whether there were microcracks in the chips by detecting the change of the current of the ceramic chips. This method was applied to the case study of the failure of the front oxygen sensor of a vehicle model. The cause of microcracks was further proved by optical microscopy and high-precision CT. The results show that the alcohol detection method could accurately determine the occurrence of microcracks inside ceramic chips, and the cause of cracks is excessively high heater voltage, and the uneven internal thermal stress, which cause the heater electrode to detach from the chips’ body, which in turn leads to microcracks inside the chips.

Sheet stampings  /  Gravity distortion  /  Nonlinearity  /  Simulation
Dongrui Sun, Hongyu Gao, Jinxing Wang, Baiyu Xin, Anqi Shang, Xin Cong. Analysis of Failure Cases of Vehicle Oxygen Sensors & Study of Microcrack Detection Methods[J]. Automobile Technology & Material, 2024 , (5) : 64 -67 . DOI: 10.19710/J.cnki.1003-8817.20230180
Year 2024 volume Issue 5
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doi: 10.19710/J.cnki.1003-8817.20230180
  • Online Date:2025-12-22
  • Published:2024-05-20
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    Global R&D Center, China FAW Corporation Limited, Changchun 130013
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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