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Failure Analysis and Structural Optimization of A Radiator Bracket
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Xingchen Zhao1, Jinliang Luo1, Lifeng Yin1, Youcheng Yu1, 2, Lei Xiao1, Chengliang Li1
Automobile Technology & Material | 2024, (7) : 54 - 57
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Automobile Technology & Material | 2024, (7): 54-57
Failure Analysis and Structural Optimization of A Radiator Bracket
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Xingchen Zhao1, Jinliang Luo1, Lifeng Yin1, Youcheng Yu1, 2, Lei Xiao1, Chengliang Li1
Affiliations
  • 1 Shiyan Dongsen Automotive Seals Co., Ltd., Shiyan 442012
  • 2 Dongshi Motor Technology Group Co., Ltd., Shiyan 442012
Published: 2024-07-20 doi: 10.19710/J.cnki.1003-8817.20230351
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The radiator bracket of a vehicle fractured and failed during a vehicle road test. To find the causes of fracture failure, macroscopic inspection, fracture morphology analysis are performed, and numerical simulation method is adopted to perform simulation analysis, and it is found that the irrational structure design leaded to excessive stress in some areas exceeding the yield limit. Then, according to the simulation results, optimization measures are proposed for stress concentration area. After structural optimization, the optimized bracket structure is obtained. The optimized structural strength simulation shows that the maximum regional stress level of the bracket structure is 375 MPa under the maximum load, which is lower than the yield strength of the material (450 MPa), meeting the strength performance requirements.

Radiator bracket  /  Cause of failure  /  Strength  /  Simulation analysis  /  Structure optimization
Xingchen Zhao, Jinliang Luo, Lifeng Yin, Youcheng Yu, Lei Xiao, Chengliang Li. Failure Analysis and Structural Optimization of A Radiator Bracket[J]. Automobile Technology & Material, 2024 , (7) : 54 -57 . DOI: 10.19710/J.cnki.1003-8817.20230351
Year 2024 volume Issue 7
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doi: 10.19710/J.cnki.1003-8817.20230351
  • Online Date:2025-12-19
  • Published:2024-07-20
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Affiliations
    1 Shiyan Dongsen Automotive Seals Co., Ltd., Shiyan 442012
    2 Dongshi Motor Technology Group Co., Ltd., Shiyan 442012
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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