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Fatigue Life Analysis and Application Based on Bench Test Data of Casting Rear Axle
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Lieming Zhang1, 2, Zhen Cui1, 2, Jiwen Guo1, 2, Qianxun Wang1, 2, Yanfang Tian1, 2
Automobile Technology & Material | 2024, (7) : 49 - 53
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Automobile Technology & Material | 2024, (7): 49-53
Fatigue Life Analysis and Application Based on Bench Test Data of Casting Rear Axle
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Lieming Zhang1, 2, Zhen Cui1, 2, Jiwen Guo1, 2, Qianxun Wang1, 2, Yanfang Tian1, 2
Affiliations
  • 1 Intelligence Integration & Numerical Innovation (Shandong) Technology Co., Ltd., Rizhao 276800
  • 2 Shangdong Wuzheng Group Co., Ltd., Rizhao 276800
Published: 2024-07-20 doi: 10.19710/J.cnki.1003-8817.20230139
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Taking the cast iron rear axle housing of commercial vehicle as the research object, the bench test fatigue life data analysis and processing of several axle shell types are carried out. And the number of loading cycles at failure is obtained. Using the finite element fatigue analysis method based on time history load, the fatigue equivalent stress of the cast axle housing under the corresponding load cycle is obtained. Then the S-N curve of the cast axle housing is fitted by combining the fatigue equivalent stress and number of failure cycles. The results show that, the current analysing cast axle housing has a problem of low defect control level. The manufacturing process level needs to be improved. Moreover, the importance of formulating defect level classification during design is proposed. The application of the finite element fatigue analysis combined with the test data can effectively predict the fatigue life of the newly designed structure on the premise of stable process level. The finite element analysis results and manufacturing process can be combined effectively to expand the practicability of the bench test data.

Casting part  /  Fatigue analysis  /  S-N curve  /  Casting defect  /  Casting level
Lieming Zhang, Zhen Cui, Jiwen Guo, Qianxun Wang, Yanfang Tian. Fatigue Life Analysis and Application Based on Bench Test Data of Casting Rear Axle[J]. Automobile Technology & Material, 2024 , (7) : 49 -53 . DOI: 10.19710/J.cnki.1003-8817.20230139
Year 2024 volume Issue 7
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doi: 10.19710/J.cnki.1003-8817.20230139
  • Online Date:2025-12-19
  • Published:2024-07-20
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Affiliations
    1 Intelligence Integration & Numerical Innovation (Shandong) Technology Co., Ltd., Rizhao 276800
    2 Shangdong Wuzheng Group Co., Ltd., Rizhao 276800
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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