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Lightweight Application Study of Aluminum Alloy in New Energy Vehicle Frame
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Zezhao Zhang, Xuesong Gu, Yani Li, Kun Feng, Lüpeng Xi
Automobile Technology & Material | 2024, (7) : 34 - 39
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Automobile Technology & Material | 2024, (7): 34-39
Lightweight Application Study of Aluminum Alloy in New Energy Vehicle Frame
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Zezhao Zhang, Xuesong Gu, Yani Li, Kun Feng, Lüpeng Xi
Affiliations
  • Shanxi Heavy Duty Automobile Co., Ltd., Xi’an 710200
Published: 2024-07-20 doi: 10.19710/J.cnki.1003-8817.20230248
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In order to improve the lightweight degree of the whole vehicle, according to the equal strength principle and iterative optimization method, a lightweight new energy tractor frame is designed by using 6082-T6 aluminum alloy extrusion and referring to the structure of steel frame. Through finite element modeling and simulation, simply supported beam simulation calculation, multi-channel bench simulation analysis and physical bench test, the static strength, bending stiffness, torsional fatigue strength performance are verified. The minimum safety factor of static strength of the final frame scheme is 1.11, the bending stiffness is 1.06×1013 N/mm, and the torsional fatigue test has not failed for 400 000 times. The results show that the newly designed frame of new energy tractor can meet the performance requirements and reduce weight by 40% on the basis of steel frame.

Vehicle frame  /  Aluminium alloy  /  Lightweight
Zezhao Zhang, Xuesong Gu, Yani Li, Kun Feng, Lüpeng Xi. Lightweight Application Study of Aluminum Alloy in New Energy Vehicle Frame[J]. Automobile Technology & Material, 2024 , (7) : 34 -39 . DOI: 10.19710/J.cnki.1003-8817.20230248
Year 2024 volume Issue 7
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doi: 10.19710/J.cnki.1003-8817.20230248
  • Online Date:2025-12-19
  • Published:2024-07-20
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    Shanxi Heavy Duty Automobile Co., Ltd., Xi’an 710200
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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