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Mass Production Process Optimization & Test Verification For Quality Improvement and Cost Reduction of Commercial Vehicle Roof
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Yan Jiang, Jingzi Li, Zhuang Fu, Zhaoyang Kou, Fengjun Zhang, Qinglei Meng
Automobile Technology & Material | 2023, (5) : 31 - 34
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Automobile Technology & Material | 2023, (5): 31-34
Mass Production Process Optimization & Test Verification For Quality Improvement and Cost Reduction of Commercial Vehicle Roof
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Yan Jiang, Jingzi Li, Zhuang Fu, Zhaoyang Kou, Fengjun Zhang, Qinglei Meng
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  • FAW Jiefang Automobile Co., Ltd., Changchun 130011
Published: 2023-05-20 doi: 10.19710/J.cnki.1003-8817.20220338
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In order to reduce vibration and noise from central roof in commercial vehicles, 4 reinforcing films were added to the central roof at additional production costs, and the films were easy to fall off after painting. The root cause of vibration and noise in large cover parts is the weak rigidity of the part, the paper therefore proposed to increase the height of the reinforcing rib while meeting the thinning rate requirements. After stamping analysis, prototype production and road test, the final solution to improve the rigidity of the center roof was to increase the height of the reinforcing rib from 3.0 mm to 7.5 mm. The problem of corner cracking in drawing was solved to increase crimping forces and reduce residual stresses. The cost per vehicle is reduced by 45 yuan by eliminating the reinforcing film.

Commercial vehicle  /  Center roof  /  NVH  /  Rigidity improvement  /  Stamping
Yan Jiang, Jingzi Li, Zhuang Fu, Zhaoyang Kou, Fengjun Zhang, Qinglei Meng. Mass Production Process Optimization & Test Verification For Quality Improvement and Cost Reduction of Commercial Vehicle Roof[J]. Automobile Technology & Material, 2023 , (5) : 31 -34 . DOI: 10.19710/J.cnki.1003-8817.20220338
Year 2023 volume Issue 5
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doi: 10.19710/J.cnki.1003-8817.20220338
  • Online Date:2025-12-01
  • Published:2023-05-20
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    FAW Jiefang Automobile Co., Ltd., Changchun 130011
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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