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The Effect and Application of Electrical Parameters and Electrolyte Concentration on the Properties of Micro-Arc Oxidation Coating on Magnesium Alloy
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Yong Bi1, Pengyue Wang2, Wei Sun1, Chenggang Wang2, Tianhua Wang2, Xin Qiu1
Automobile Technology & Material | 2025, (4) : 25 - 34
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Automobile Technology & Material | 2025, (4): 25-34
Original article
The Effect and Application of Electrical Parameters and Electrolyte Concentration on the Properties of Micro-Arc Oxidation Coating on Magnesium Alloy
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Yong Bi1, Pengyue Wang2, Wei Sun1, Chenggang Wang2, Tianhua Wang2, Xin Qiu1
Affiliations
  • 1 Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022
  • 2 FAW Foundry Co., Ltd., Changchun 130011
Published: 2025-04-20 doi: 10.19710/J.cnki.1003-8817.20240380
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To investigate the effect of electrical parameters and electrolyte concentration on the properties of Micro-Arc Oxidation (MAO) coatings on magnesium alloys, Mg-Zn series magnesium alloys are used as the research substrate. Silicate-based electrolyte is employed to prepare MAO coatings on the surface of the magnesium alloy. By varying the electrical parameters and electrolyte concentration, this paper studies the influence of different parameters on the performance of the MAO coatings. The results show that with the increase of voltage and duty cycle, and the decrease of frequency, the energy provided increases, leading to an accelerated coating growth rate and an increase in coating thickness. With the increase in current density, the coating thickness initially increases and then decreases, as the effect of current density on coating thickness depends on the growth rate and reaction time. The coating thickness is directly proportional to the electrolyte concentration; however, excessively high electrolyte concentrations can cause localized ablation, resulting in coating detachment. The MAO coatings significantly enhance the corrosion resistance of the magnesium alloy, and both increased coating thickness and reduced pore size can improve the corrosion resistance. MAO samples immersed in a 3.5% sodium chloride solution for 120 h exhibits a corrosion rate of 0.24 mm/a. A composite coating of MAO followed by electrophoretic deposition is prepared on the surface of a magnesium alloy automotive battery case. The MAO coating thickness is approximately 13.7 μm, and the electrophoretic coating thickness is about 25 μm, withstanding a neutral salt spray test for 720 h.

Magnesium alloy  /  Micro-arc oxidation  /  Electrical parameter  /  Electrolyte concentration  /  Corrosion resistance
Yong Bi, Pengyue Wang, Wei Sun, Chenggang Wang, Tianhua Wang, Xin Qiu. The Effect and Application of Electrical Parameters and Electrolyte Concentration on the Properties of Micro-Arc Oxidation Coating on Magnesium Alloy[J]. Automobile Technology & Material, 2025 , (4) : 25 -34 . DOI: 10.19710/J.cnki.1003-8817.20240380
Year 2025 volume Issue 4
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doi: 10.19710/J.cnki.1003-8817.20240380
  • Online Date:2025-11-13
  • Published:2025-04-20
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    1 Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022
    2 FAW Foundry Co., Ltd., Changchun 130011
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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